氧化铝回转窑内外风例的数值模拟及优化.docVIP

氧化铝回转窑内外风比例的数值模拟及优化 易正明杜炳旭（武汉科技大学 钢铁冶金及资源利用教育部重点，武汉 430081：Φ4.5 m×90 m的氧化铝回转窑内的煤粉燃烧、流动、传热等过程进行数值模拟。通过改变内外风比例，得到相应条件下的温度与速度分布，并进行比较和分析。结果表明，内外风比例为0.6和0.8时，温度分布均匀且基本一致，火焰有效区间长度达到8.6 m以上，最高温度约2 030 K，满足熟料烧成要求，实际生产中可在0.6~0.8附近调节内外风比例；轴向速度随外风量的减小而减小，径向速度随内外风速差的减小而减小。 关键词： 文献标志码：A 文章编号：1007-7545（2016）02-0000-00 Numerical Simulation and Optimization of Ratios between Internal and External Air Volume of Alumina Rotary Kiln YI Zheng-ming, DU bing-xu, ZENG Zhuang-zhuang, XIAO hui, TAO qian （Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China）Abstract：Pulverized coal combustion, flow, and heat transfer in Φ4.5 m×90 m alumina rotary kiln were simulated with FLUENT soft. Temperature and velocity distribution were obtained under different ratios between internal and external air volume. The results show that with ratio set to 0.6 and 0.8, temperature distribution shows better conformance. The effective length of flame can reach up to 8.6 m or above, and temperature can reach as high as 2 030 K, which accord with the requirements of clinker burning. The ratio can be adjusted within 0.6~0.8 in practice production. Axial velocity will drop with decrease of external air volume, and radial velocity will go down with the decrease of speed difference between internal and external air volume. Key words：alumina rotary kiln; ratio between internal and external air volume; temperature distribution; axial velocity 熟料烧结是烧结法生产氧化铝的关键工序，回转窑是熟料烧成的主要设备，传热与流动过程非常复杂，窑内流场与温度场变化受诸多因素的影响[]。内外风比例直接影响窑内燃烧流动，进而影响熟料产量与质量。合理选取是发挥燃烧器优越性能的关键用调节火焰形状、位置与长度，改善。Lockwood等[]应用k-ε模型预测了煤粉燃烧时的火焰特征，并通过试验进行验证，对模型计算的经济性、稳定性、收敛性和燃烧应用结果的可靠性进行了分析马爱纯[]研究了冷态流场中内外风量比对内外回流区的影响，揭示了其主要取决于内外风与邻近风形成的速差，速差变大则回流区变长变大，并在冷态研究的基础上进行热态研究，对不同内外风量比时窑内温度分布进行比较，优化操作参数。秦中华[]通过数值模拟了窑内速度场与内外回流区的分布，通过改变轴流风速和旋流风速研究其对火焰形状、温度分布与NO生成量的影响。尹洪超等[]对回转窑内气固两相流动特性及颗粒运动轨迹研究，并通过单相冷模试验进行了验证。 图1 燃烧器出口截面和计算区域示意图 Fig.1 Schematic diagram of cross-sectional and