基于deform-3d的微织构刀具切削性能仿真分析 simulation analysis of micro texture tool cutting nature based on deform-3d.pdfVIP

第3 期 组合机床与 自动化加工技术 No.3 2016 年3 月 Modular Machine Tool Automatic Manufacturing Technique Mar. 2016 文章编号:1001-2265(2016)03-0044-04　 　 　 　 DOI:10.13462/ j.cnki.mmtamt.2016.03.012 基于DEFORM-3D的微织构刀具切削性能仿真分析 徐明刚,张　 振,马小林,黄文勇 (北方工业大学机械与材料工程学院,北京100144) 摘要:现代摩擦学和仿生学证实,具有一定非光滑形态的高性能的表面织构有更好的抗磨减摩性能。 通过Solidworks对仿生织构PCD刀具进行了三维建模,利用DEFORM-3D有限元分析软件,对无微织 构和有微织构(凹坑、沟槽)PCD刀具在相同条件下进行了三维切削仿真,结合其切削力、切削温度进 行切削性能分析。 结果表明,一定尺寸的凹坑、沟槽微织构可以有效改善刀具在切削过程中的应力 分布情况。 然后,采用激光加工方法在刀片的前刀面置入不同微织构,在CA6136 车床上进行切削实 验。 试验发现:干切削条件下,沟槽型微织构刀具切削铝合金工件的表面质量要优于无织构刀具。 关键词:DEFORM-3D;PCD刀具;微织构;切削性能 中图分类号:TH166;TG661　 　 　 文献标识码:A Simulation Analysis of Micro Texture Tool Cutting Nature Based on DEFORM-3D XU Ming-gang,ZHANGZhen,MA Xiao-lin,HUANG Wen-yong (School of Mechanical Engineering and Materials Science,North China University of Technology, Beijing 100144,China) Abstract:It was confirmed by modern tribology and bionics that non high performance surface texture smooth morphologyhasbetter .Antifrictionnature. Itwasfoundedby Solidworkstothree-dimensionalmod- eling of the bionic texture tool and use DEFORM-3D finite element analysis software. It was carried out three dimensional cutting simulation on the non-micro texture and micro texture (pits,grooves) PCD tool under the sameconditions,combingwiththecuttingforceandcuttingtemperatureforcuttingperformancea- nalysis. The results show that the size of the pits,grooves,micro texture can effectively improve the stress distribution in the cutting tool process. Then,different surface micro textures were put into in front of the PCD blade knife by rake ofthe laser processingmethodandcut experiment on a CA6136 lathe. Testresults show thatthe surfacequalityofthegroovetypemicrotexturecuttingaluminu