空压机组的状态监测故障诊断与预测维修（Condition monitoring, fault diagnosis and predictive maintenance of air compressor unit）.doc

空压机组的状态监测故障诊断与预测维修（Condition monitoring, fault diagnosis and predictive maintenance of air compressor unit） Condition monitoring, fault diagnosis and predictive maintenance of air compressor unit -------------------------------------------------------------------------------- The air compressor unit is affected by many factors in the operation, such as instrument reliability, operation and maintenance, etc., all of which will affect the normal operation of the unit. The failure rate of conventional monitoring and control instruments is higher, which leads to the high failure rate of equipment, and spends a large amount of money on replacement of equipment parts every year. In recent years, large unit failures occurred frequently in China, and some even fatal accidents, which not only affected the long period operation of equipment, but also seriously affected production and economic benefits. Therefore, condition monitoring, fault diagnosis and predictive maintenance of air compressor, is an important guarantee to realize the safety of equipment, stability, long cycle, full load operation, but also an important means to improve the modern management of equipment. Two structure diagram and instrument control of air compressor unit The structure diagram of the air compressor unit is shown in Figure 1 Fig. 1 structural drawing of air compressor unit The detection parameters of the compressor are: the temperature of the motor, gearbox, compressor motor stator temperature; bearing; lubricating oil inlet and outlet pressure and temperature; air compressor inlet and outlet pressure; outlet flow; outlet temperature of cooling water. Interlock protection: temperature of motor, gearbox, compressor bearing alarm, parking; lubricating oil is allowed to start; lubricating oil pressure alarm parking; shaft displacement alarm and alarm parking; cooling water pressure and outlet pressure; the stator temperature and oil temperature alarm. Three system status detection hardware confi