WL-摇窗电机简介.pdf

WL-摇窗电机工艺简介 2008年7月 Prepared by Li Tisheng 工艺分类与主要职能： • 一般分为： 组装工艺 返修工艺 检测工艺 • 主要职能 生产线布局 设备协议制定(工艺要求) 设备验收 工艺文件编制 生产线布局平衡 处理现场工艺问题 基础知识 • 左右电机的识别： 基础知识 摇窗电机分类： 一般可分为1BB26、1BB27、1BB32三种 其中 1BB26 可分为1BB2625、1BB2635 两种 1BB27 可分为1BB2722、1BB2735 两种 1BB32 只有1BB3225 一种 说明：26、27、32 转子叠片的直径（单位：mm） 22、25、35 转子叠片的高度（单位：mm） • 下面以AUDI B8 F Motor为例，介绍一 下摇窗电机的组装工艺 Flow chart A401.010 Place the Endplay Spacer/ Spherical Bearing/ Retainer Ring into Motor Housing and grease the Motor Housing 。 Press Spherical Bearing and Retainer Ring into Gear Housing. A401.020 Press two Magnets with two Magnet Clips into Motor Housing and Put Armature into it. A401.030 magnetizing the motor housing and assembly the brushcard to motor housing. A401.040 press the magnet ring to the shaft of armature. A401.050 assembly gear housing to motor housing with 4 screws. A401.060 measure endplay movement and select and push endplay plate into gear housing A401.070 put 3 shock absorbers into gear. A401.080 grease the big surrounding of the out-put driver with black grease. Push the out-put driver into gear. Grease the Gear Unit Assemble the Gear Unit to Gear Housing. A401.090 Performance Test. A401.100 Motor Run-in. A401.110 Noise Test and Labeling Motor. A401.120 Visual Check the motor and Package the motor MA.010 MA.020 MA.030 A401.040 A401.050 A401.060 A401.070 MA.075 MA.080 MA.090 The end Thank You ！ Wish you have a