高锰钢加工1（High manganese steel processing 1）.docVIP

高锰钢加工1（High manganese steel processing 1） What are the characteristics of high manganese steel cutting? Manganese content of high manganese steel is as high as 11% ~ 18%. It has high plasticity and toughness, and has the following characteristics in cutting process: (1) the work hardening is serious: during the cutting process of high manganese steel, due to the large plastic deformation, the austenite microstructure changes into fine grain martensite structure, thus causing severe hardening. The hardness before processing is generally HB200 ~ 220, the surface hardness can reach HB450 ~ 550 after processing, and the depth of hardening layer is 0.1 ~ 0.3 mm, and the degree of hardening and depth is several times higher than that of Steel No. 45. The serious work hardening causes the cutting force to increase, intensifies the tool wear, also easy to cause the tool to break the edge to damage. (2) cutting temperature is high: as the cutting power is large, the heat generated by more, while the high manganese steel thermal conductivity is lower than that of stainless steel, only 1/4 of medium carbon steel, so the cutting zone temperature is very high. When the cutting speed is Vc50 m/min, the cutting temperature of the high manganese steel is 200 to 250 degrees higher than that of No. 45 steel. Therefore, the tool wear is serious and the durability is decreased. (3) chipbreaking difficulties: high manganese steel toughness is 8 times that of 45 steel, cutting is not easy to break and frizz. (4) the dimensional accuracy is not easy to control: the linear expansion coefficient of high manganese steel is similar to that of brass. At high cutting temperature, partial thermal deformation occurs, and the dimensional accuracy is difficult to control. When cutting high manganese steel, rough machining should be done before the workpiece is cooled to finish the machining, so as to ensure the dimensional accuracy of the workpiece. 3. how to improve the machinability of high manga