切削液系统构成及绿色特性分析(Analysis of the composition and green characteristics of cutting fluid system).docVIP
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切削液系统构成及绿色特性分析(Analysis of the composition and green characteristics of cutting fluid system)
切削液系统构成及绿色特性分析(Analysis of the composition and green characteristics of cutting fluid system)
Analysis of the composition and green characteristics of cutting fluid system
The composition and defects of 1.1 traditional cutting fluid supply system
Cutting fluid system is an important part of cutting system. The cutting fluid system mainly consists of cutting fluid supply system and cutting fluid. Usually consists of liquid spray cooling system for traditional pressure: cutting fluid pump (cooling pump): supply cutting fluid to the cutting zone according to the requirements of pressure and flow; the cutting fluid storage box: for cutting fluid and precipitation with cutting fluid; the conveying device (pipe and nozzle): cutting fluid service processing zone; the purification (filtering) device is removed from the cutting fluid cutting and other mechanical impurities produced during the cutting process, the processing area is kept clean using cutting fluid; the protective device (cover, baffle): to prevent cutting fluid splash and immersion machine parts.
In contrast to the requirements of green manufacturing theory, the conventional cutting fluid supply system has the following defects:
(1) the use of high cost;
According to the German company statistics, the use of cutting fluid in machining manufacturing costs accounted for about 7% of the total cost to 17%, of which the cutting fluid supply system cost (including system cleaning, maintenance costs and ancillary costs account for a large proportion of environmental protection equipment).
(2) is not easy to control the amount of cutting fluid
Traditional cutting fluid supply methods (such as casting method, pressure injection method, spray method, etc.) is to use larger pressure and flow cutting fluid covering the cutting area to play lubrication, cooling, flushing and other functions. It is difficult to adjust and control the amount of cutting fluid when the processing conditions change (such as replacing workpiece
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