三垫圈一次成型复合模设计说明书.docVIP

摘 要 近年来，我国模具行业一直保持良好的发展势头，各个领域尤其是机械领域加大了对冲裁模的使用，因此冲压模具成型手段越来越多的得到了应用，所涉及的领域小到日常生活用品大到机械军工航空，特别是在机械军工领域更是充分得到体现。本文的主要内容为三垫圈一次成型复合模设计。首先通过对三垫圈尺寸的分析，得到三垫圈的排样方案，最大限度的利用条料，不造成损失，然后确定模具的工作方案及过程，然后分析部分零部件的设计要点。通过不断分析改进和修整，使设计达到要求，之后用AUTOCAD2007完成冲压模具非标准零件的零件图和模架的装配图。该零件采用单工序分步加工，不适合大批量生产，而且成本较高，加工的时间较长，生产效率较低，质量不高。本设计采用了复合模，能提高生产效率，降低生产成本，而且采用复合模能使质量稳定，模具寿命也较长。可以提高工作效率和产品质量，满足设计目的和技术要求。 关键词：冲压工艺；模具设计；复合模；垫圈；Autocad2007 ABSTRACT In recent years, Chinas mold industry has maintained a good momentum of development in various fields, especially in machinery to increase che use of blanking die, stamping die forming means has been applied more and more involed in areas as small as everyday life, supplies to large mechanical militaryaviation, especially in the field of mechanical military is adequately reflected. The main content of this paper molding compound and die design for the three washers. First, the size of three washers, three washers nesting program, maximize the use of materials, losses, and then determine the program of work and process of the mold, and then analyze the design features of some parts. Through continuous analysis of improvement and dressing, designed to meet the requirements, after with Autocad2007 to complete the non-standard component graphs of stamping dies and mold assembil drawing. Single process step-by-step processing of parts ,not suitable for mass production, higher costs, longer processing time, production efficiency is low, not high quality. The design uses a composite modulus, increase productivity, reduce production costs, but to the composite mold enables stable quality, and longer die life. Can improve work efficiency and product quality to meet the design objectives and technical requirements. Keywords:?stamping process; mold design; mold?compound; washers; Autocad2007 目 录 摘 要 I 目 录 III 第一章 绪 论 5 1.1 毕业设计内容及研究目的、意义 5 1.1.1 本课题研究的主要内容 5 1.1.2 本课题研究的背景及意义 5 1.2 冲压模具研究现状和发展趋势 6 第二章 垫圈工艺性分析及设计方案确定 7 2.1 设计参数 7 2.1.1 设计课题（制件图） 7 2.1.3