扭力梁热成形模拟仿真分析-精密成形工程.pdfVIP

第 9 卷 第 4 期 精 密 成 形 工 程 2017 年 07 月 JOURNAL OF NETSHAPE FORMING ENGINEERING 47 扭力梁热成形模拟仿真分析 1 1 1 2 冯擎峰 ，熊飞 ，金建伟 ，余凯 (1.浙江吉利汽车研究院，杭州 311228；2.合肥工业大学，合肥 230009) 摘要：目的 研究扭力梁热成形工艺。方法 利用有限元分析软件，对扭力梁热成形进行模拟仿真，分析管 坯的初始温度、冲压速度和摩擦因数对扭力梁热成形质量的影响。结果 当管坯的初始温度为 800 ℃，冲压 速度为 100 mm/s，摩擦因数为 0.45 时，减薄率达到最低，马氏体含量达到最高，热成形质量最优。结论 利 用有限元进行热成形分析的结果符合热成形规律，对该工艺的实际生产具有一定的指导意义。 关键词：扭力梁；热成形；有限元分析；减薄率 DOI ：10.3969/j.issn.1674-6457.2017.04.008 中图分类号：TG39 文献标识码：A 文章编号：1674-6457(2017)04-0047-05 Simulation Analysis of Thermal Forming for Torsion Beam 1 1 1 2 FENG Qing-feng , XIONG Fei , JIN Jian-wei , YU Kai (1.Geely Automobile Research Institute, Hangzhou 311228, China; 2.Hefei University of Technology, Hefei 230009, China) ABSTRACT: To study the hot forming process of the torsion beam. The finite element analysis software was used to simulate the hot forming process of the torsion beam. The influence of the initial temperature, the stamping speed and the friction coeffi- cient on the forming quality of the torsion beam were obtained. When the initial temperature was 800 ℃ , the stamping speed was 100 mm/s and the friction coefficient was 0.45, the thinning rate was the lowest, the marten site content was the highest, and the hot forming quality was the best. The result of finite element analysis is in accordance with the law of the hot forming, which has certain guiding significances for the actual production of this process. KEY WORDS: torsion beam; hot forming; finite element analysis; thinning rate 热成形是通过将坯料加热至完全奥氏体化并保