线切割运丝机构设计.docVIP

数控线切割运丝机构设计 徐州师范大学机电工程学院 张明岗 [关键词]：高速线切割机，张力，运丝机构。 [摘要]：在高速走丝电火花线切割机床上加工工件时，断丝是一种常见的问题。保持电极丝状态的相对稳定性将直接影响加工质量的好坏，电极丝在加工区的张力变化大小将直接影响加工零件的品质和加工的稳定性，此次设计研究了一种新型的线切割运丝系统，采用了双贮丝筒的运丝机构，同时使用电极丝恒张力伺服控制系统来实现提高电极丝运行的稳定性。该系统是以磁粉制动器为执行元件的电极丝恒张力伺服控制系统，采用了间接的方法来检测电极丝的张力，间接张力检测器由扭矩传感器组成，由它直接检测主动贮丝筒上的负载转矩大小，从而间接检测电极丝上的张力大小，调节电极丝的张力 ，即可实现电极丝的恒张力伺服控制，从而达到以提高电极丝运动稳定性的目的。 The numerical control line cuts the remove organization design [Key word]: The high speed line cutter, the density, transports the silk mechanism. [Abstract]: When walks high speed on the silk electrical fire colored thread cutting engine bed processes the work piece, breaks the silk is one kind of common question, will maintain the electrode silk condition the relative stability directly to affect the processing quality the quality, the electrode silk directly affects the processing components in the processing region density change size the quality and the processing stability, this design studied one kind of new line cutting to transport the silk system, used double has stored the silk tube to transport the silk organization, simultaneously used the electrode silk permanent density servo control to realize enhances the electrode silk movement the stability. This system is take the magnetic powder brake as the functional element electrode silk permanent density servo control, used the indirect method to examine the electrode silk the density, the indirect density detector was composed by the torque sensor, examined directly by it stores in the silk tube on own initiative the load moment size, thus examined on the electrode silk indirectly the density size, adjusted the electrode silk the density, then realized the electrode silk permanent density servo-control, thus achieved enhanced the electrode silk movement stable goal. 绪论 电火花线切割加工电火花加工的一个分支，也是一种直接利用电能和热能进行加工的新工艺。此法用一根移动着的导线（电极丝）作为工具电极对工件进行切割，故称线切割加工。由于后来都用数控技术控制工件和电极丝作为相对切割运动，故常称为数控线切割加工或称线切割加工。 电火花数控线切割加工的基本原理是基于下列三点： 电极丝与工件之间脉冲性地火花