基于有限元模拟的钢丝拉拔过程变形均匀性分析.pdfVIP

基于有限元模拟的钢丝拉拔过程变形均匀性分析 ·1 · 基于有限元模拟的钢丝拉拔过程变形均匀性分析 毛小玲 苏 岚 米振莉 （北京科技大学冶金工程研究院，北京 100083 ） 摘 要 利用有限元软件ABAQUS 建立了钢丝拉拔工艺过程的分析模型，研究了工作锥角和道次压缩率对拉拔过 程变形均匀性的影响，提出并分析了如何通过改变工作锥角和压缩率改善心部变形不足的问题。研究表明：钢丝拉 拔过程中，当压缩率一定时，随着工作锥角的增大，变形区域应变分布会逐渐由均匀变为不均匀，且心部与边部应 变分布差异越来越大，出现心部变形不足；当工作锥角一定时，随着压缩率的增大，变形区应变分布会由不均匀向 均匀转变，心部变形不足逐渐消失。 关键词 钢丝拉拔，有限元，变形均匀性，工作锥角，压缩率 Deformation Uniformity Analysis of Wire Drawing Process Based on Finite Element Simulation Mao Xiaoling, Su Lan, Mi Zhenli (Research Institute of Metallurgical Engineering, USTB, Beijing 100083, China) Abstract The finite element software ABAQUS was introduced to establish the deformation model of steel wire during the drawing process. The influence of die cone angle and compression rate on deformation uniformity of drawing process was investigated. This research also supplied an approach to improve the insufficient deformation in core area by setting appropriate die cone angle and compression ratio.When the compression ratio was constant, with the increasing of die cone angle, deformation behavior will gradually change from homogeneous to heterogeneous. At the same time, the difference between core and edge area extended, and the insufficient deformation in core area occurred;Whendie cone angle was constant, with the increasing of compression ratio, the conclusion was adverse. Key words wire drawing, FEM, deformation uniformity, die cone angle, compression ratio 1 引言 [1] 拉拔成型过程是材料冷加工成型的重要手段之一，在钢丝生产中得到了广泛应用 。在钢丝拉拔工艺中， 变形主要受摩擦系数、压缩率、模具工作锥角等的影响。这些因素的设置若不合理会引起变形不均，出现裂 纹或断丝等直接影响钢丝的质量[2] 。采用传统的反复实验进行优化的研究方法，会造成大量的资源消耗和成 本。目前，有限元数值模拟技术已广泛用来解决金属成