富氧燃烧加热炉内钢坯氧化烧损影响因素分析.docx

富氧燃烧加热炉内钢坯氧化烧损影响因素分析王乃帅1 ，温治1，2 ，楼国锋1，2 ，刘利军1 ，冯霄红3 ，张道明3( 1．北京科技大学 机械工程学院，北京100083; 2．北京科技大学 冶金工业节能减排北京市重点实验室，北京100083; 3．重庆赛迪工业炉股份有限公司，重庆400013)摘要: 针对富氧燃烧加热炉内钢坯的氧化烧损问题，基于氧化反应动力学，建立钢坯氧化烧损速率模型，通过模拟计算，逐个分析各操作参数对钢坯氧化的影响规律。结果表明，提高钢坯入炉温度，降低加热终了温度，提高表面升温速率，减少均热时间等均可缩 短钢坯在炉时间，降低氧化烧损，提高生产率; 随着空气消耗系数及富氧率的增大，钢坯氧化烧损量增加。在保证燃料完全燃烧情 况下，可采用较小空气消耗系数，以降低烟气含氧浓度，减少钢坯氧化烧损。关键词: 富氧燃烧; 加热炉; 氧化烧损; 数值模拟中图分类号: TG161文献标志码: A文章编号: 0254-6051( 2014) 03-0013-05Analysis of influencing factor on oxidation burning loss of billetin heating furnace with oxygen-enriched combustionWang Naishuai1 ，Wen Zhi1，2 ，Lou Guofeng1，2 ，Liu Lijun1 ，Feng Xiaohong3 ，Zhang Daoming3( 1． School of Mechanical Engineering，University of Science and Technology Beijing，Beijing 100083，China;2． Beijing Key Laboratory of Energy Saving and Emission Ｒeduction for Metallurgical Industry，University of Science and Technology Beijing，Beijing 100083，China; 3． CISDI Industrial Furnace Co． ，Ltd． ，Chongqing 400013，China)Abstract: Oxidation burning loss rate model of billet was set up based on oxidation reaction kinetics for oxidation burning loss of billet inheating furnace with oxygen-enriched combustion． Effect of various operating parameters on the oxidation of billet was studied by simulation calculation． The results show that those measures，such as increasing the charging temperature and surface heating rate，reducing the discharging temperature and soaking time by cutting down the total time of heating，can reduce the oxidation burning loss and improve productivity． With increasing of air consumption coefficient and oxygen enrichment rate，the oxidation burning loss of billet is enlarged． Smaller air consumption coefficient can reduce the oxidation burning loss of billet in order to reduce the oxygen concentration of flue gas under the condition of the fuel complete combustion．Key words: oxygen-enriched combustion; heating furnace; oxidation burning loss; simulation由于加热气氛的氧化性，钢坯在加热过程中会发生大量的氧化烧损。氧化皮的产生不仅消耗了能量、 阻碍了传热，而且会增加作业率、