制棒机操作说明.doc

OPERATION MANUAL OF ZBJ SERIES BRIQUTTE MACHINES I, The use and features This machine is using sawdust, husk, coffee grounds, groundnut shell, bamboo, woodiness materials etc. (needn’t add any binder),under the high temperature and high pressure condition, to make the charcoal bar semi-finished fuel. II, Working principle Use woodiness materials’ inherent characteristics, through screw extrusion of high temperature and high pressure, in the next, the lignin of woodiness materials plasticization and combined with superfine fibers, stick to be solid fuel. (as figure 1) Pressuring ↓ materials → plasticization → moulding →fuels ↑ ↓ Heating ← ← Temperature reaction Figure 1: Principle Diagram III. Main technical parameters and properties 1. Model ZBJ-50 ZBJ-80 Capacity 120-180kg/h 350-500kg/h Diameter of briquettes(for option) 40mm,50mm,60mm 70mm,80mm,90mm Power 15kw 18.5kw Weight 600kgs 800 Dimension 1600*620*1350mm 1700×800×1600mm 2.Materials requirements ： A：Water ratio：8-12% B：Granularity：≦6mm 3.Products’ properties： A：Density：1200-1300kg/m3 B：Calorific value：4400-5000kcal/kg IV. Parts 1. Cylinder 2. Heating collar 3. Mounting Inner taper sleeve 4. Feed-in meatus 5.Propeller 6. Oil seal 7. 216 taper bearing 8. Transmission shaft 9. 8315 bearing 10.Gasket 11. 211 ball bearing 12. Oil seal 13. Bearing cover 14. Bearing seat 15. Strap wheel V. Installation and debugging 1. Fasten all the bolts,the four bolts of forming cylinder have to be tighten, especially the three top wires of the taper sleeve, connect the electric appliances and power lines. 2.Check all the lubrication parts. 3 Check whether the power and voltage are normal. 4 No-load running 30 minutes, if no sticking, touching anomalies, then can put the normal production. If has any abnormal, must stop immediately, check the re