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PART II
Automotive Semiconductor
Devices, Components, and Sensors
© 2005 by Taylor Francis Group, LLC
6
Automotive Power Semiconductor Devices
Zheng John Shen
University of Central Florida, Orlando, Florida
6.1 INTRODUCTION
Power electronics plays an increasingly important role in improving vehicle performance,
fuel economy, emission, safety, and comfort. Power semiconductor devices are widely
used in automotive power electronic systems, and often dictate the efficiency, cost, and
size of these systems. Active power semiconductor switches such as MOSFETs and IGBTs
serve as load drivers for motors (ranging from 75 kW AC traction motors to 1W DC
motors), solenoids, ignition coils, relays, heaters, lamps, and other automotive loads.
Diodes are used in automotive systems to rectify AC current generated by the alternator,
provide freewheeling current path for IGBTs or MOSFETs in DC/AC inverters and DC/DC
converters, and suppress voltage transients. An average vehicle nowadays has over 50
actuators, which are often controlled by power MOSFETs or other power semiconductor
devices. It was estimated that the power semiconductor content was around $100 to $200
in a mid-range conventional passenger vehicle in 2000. The power semiconductor contents
may increase by three- to fivefold in an electric or hybrid vehicle.
Despite the wide variety of applications, the use of power semiconductor devices in
automotive systems can be classified into three basic configurations: the low-side switch-
ing, the high-side switching, and the half-bridge switching, as shown in Figure 6.1. In the
low-side switching configuration, the power switch is located between the load and the
negative terminal of the battery and controls energy flow by opening or closing the power
return path. Note that the negative terminal of the battery, usually connected to the vehicle
chassis, form
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