拧紧工艺流程知识讲解版.pptVIP

Step 1: Apply a Torque to Consolidate the JointComponents (Snug Torque) 第一步：施加扭矩来巩固部件的连接 Step 2: Turn the Fastener Through a Pre-determined Angle第二步:旋转紧固件至预先设定的角度 Originally Developed for Beyond Yield Tightening, Now Also Used in the Elastic Range 最初是为了超出屈服区的拧紧,现在也用在弹性区内 Requires Application Testing to Establish Snug Torque and Angle Parameters 需要通过试验建立适宜的转矩和角参数 Also known as: Turn of the Nut, Torque-Angle 也称为:螺母旋转法，扭矩-角度法 Preload Accuracy ±15%预紧力精确度±15% 角度控制 拧紧方法 角度控制 Low Angle Limit 角度下线 High Angle Limit 角度上限 Snug Torque (Threshold) Torque (Clamp Load) Angle, q 角度控制 Scatter in Preload is Caused Mainly by The Scatter in Friction During the Torque Tightening (Snug Torque) Portion of the Tightening Procedure预紧力的散失主要是由拧紧过程中摩擦力的散失引起的 During the Angle Tightening Portion There is no Scatter in Preload Due to Friction, Only the Scatter in Applied Angle Turned在角度拧紧的部分，没有由摩擦力引起的预紧力散失，只有转角的散射。 角度控制 角度说明: Snug torque has a tolerance which can increase the initial clamp load scatter.初始扭矩的公差能增加预紧力的散失 A low snug torque should be used whenever possible. When a high snug torque is used, the effect of constant preload v. angle is lost.条件允许时应尽量选用低的初始扭矩。而当使用一个高的初始扭矩时,预紧力与转角的恒定关系将不再有效。 A low snug torque will also reduce the effects of torque scatter before the angle is counted. 低的初始扭矩也会减小转角施加前的扭矩散失。 When tightening in the plastic range of a fastener, variation in yield strength is also a factor.在紧固件塑性区内工作时，屈服强度的变化也是一个影响因素。 屈服点控制 Torque and Angle Are Monitored During Tightening拧紧时需要监控扭矩和角度 The Maximum Gradient is Stored the Yield Point Identified When the Gradient Falls to a Fraction of the Maximum当梯度下降到梯度最大值的一小部分时，最大梯度和屈服点同时被记录下来。 Utilizes Maximum Load Potential of the Fastener利用紧固件的最大承载潜力 Largely Uninfluenced by Friction在很大程度上排除了摩擦的影响 Allows Torque Angle Inspection of Every Tightening允许对所有的紧固实施扭矩转角的监控 Bolts Can Be Reused螺栓可以重复利用 Also known as: Torque to Yield扭矩屈服点 Preload Accuracy ±8% 拧紧方法 屈服点控制 50% of Peak Gradient 50%的峰值梯度 Torque Gradient 扭矩梯度 Bol