微透镜阵列注射压缩成型的残余应力-中南大学学报.PDF

第 48 卷第 10 期 中南大学学报( 自然科学版) Vol.48 No.10 2017 年 10 月 Journal of Central South University (Science and Technology) Oct. 2017 DOI: 10.11817/j.issn.1672−7207.2017.10.011 微透镜阵列注射压缩成型的残余应力 孙磊磊，蒋炳炎，陈磊，蒋丰泽 ( 中南大学 机电工程学院，高性能复杂制造国家重点实验室，湖南 长沙，410083) 摘要：利用 Autodesk Moldflow Insight 软件，通过正交实验仿真分析熔体温度、模具温度、压缩速度、压缩距离、 压缩压力和压缩延迟时间这 6 个因素的工艺特性，并进行极差分析。按照压缩框主轴压缩的方式制作注射压缩模 具，采用单因素实验设计研究熔体温度、模具温度、压缩速度这 3 个主要因素的工艺特性，运用应力−光学定律， 根据测量所得光程差间接得到平均残余应力。研究结果表明：模具温度对残余应力的影响最大，其次是压缩延迟 时间和熔体温度；残余应力随模具温度的升高而降低，随熔体温度的升高先减小后增大，随压缩延迟时间的增加 而上升。 关键词：微透镜阵列；注射压缩成型；残余应力 中图分类号：TQ320.63 文献标志码：A 文章编号：1672−7207(2017)10−2635−06 Residual force of microlens array by injection compression molding SUN Leilei, JIANG Bingyan, CHEN Lei, JIANG Fengze (State Key Laboratory of High Performance Complex Manufacturing, School of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China) Abstract: Melt temperature, mold temperature, compression speed, compression distance, compression pressure and compression delay time were studied to simulate the process properties by the orthogonal experimental design using the Autodesk Moldflow Insight software. Range analysis was conducted, and the injection compression mold was designed using the compression frame driven by spindle to experimentally study the effect of the melt temperature, mold temperature and compression speed on the residual force of microlens array (MLA).Injection compression experiments were made with single factor experiment meth