型材单辊柔性垫弯曲曲率半径变化规律研究-哈尔滨工业大学学报.PDFVIP

第20卷摇 第5期 材摇 料摇 科摇 学摇 与摇 工摇 艺 Vol.20 No.5 摇 摇 20 12年10月 MATERIALS SCIENCE & TECHNOLOGY Oct. ,2012 摇 摇 摇 摇 摇 摇 型材单辊柔性垫弯曲曲率半径变化规律研究 1 1 2 何祝斌 ,林艳丽 ,孙红岩 (1.哈尔滨工业大学 金属精密热加工国家级重点实验室,哈尔滨 150001; 2.北京汽车股份有限公司汽车工程研究院,北京 100021) 摘摇 要:通过ABAQUS软件对典型截面型材的单辊柔性垫弯曲进行了模拟,研究了压入深度、压辊直径、聚 氨酯垫厚度等对曲率半径的影响,并与实验结果进行了对比.结果表明,随着压入深度的增加,曲率半径迅速 减小并在一定压入深度下趋于稳定,而曲率基本呈线性增加趋势.随聚氨酯垫厚度的增加,曲率半径逐渐增 大,弯曲变形程度减小.压辊直径的变化对曲率半径的影响较小.实验所得曲率半径变化规律与有限元模拟 结果吻合较好,但是因实验时的实际压入深度小于预定值,导致实验所得型材曲率半径偏大. 关键词:弯曲;型材;柔性垫;曲率半径 中图分类号:TG306 文献标志码:A 文章编号:1005-0299(2012)05-0001-05 On curvature radius of profiles bent with single roller and hyper鄄elastic pad 1 1 2 HE Zhu鄄bin ,LIN Yan鄄li ,SUN Hong鄄yan (1.National Key Laboratory of Metal Precision Hot Forming,Harbin Institute of Technology,Harbin 150001,China; 2.Beijing Automotive Technology Center,BAIC MOTOR Corporation,Beijing 100021,China) Abstract:Single roller bending of profile with typical section鄄shape was analyzed by ABAQUS.The effect of penetration depth,roller radius and PUR pad thickness was investigated,and compared with experimental re鄄 sults.Experimental results show that the curvature radiusdecreasesrapidly aspenetration depth increases,and becomesstableascertainpenetrationdepthisreached.Thecurvatureof bentprofileincreaseslinearly aspene鄄 tration depth increases.As the PUR pad thickness increases,the curvature radius increases,i.e. ,smaller ben鄄 ding deformation happens.The change of roller radius haslittle effect on curvatu