说明书-盒型保护罩工艺与模具设计.docVIP

毕业设计说明书 盒型保护罩冲压工艺与模具设计 院（系）名称 工学院机械系 专业名称 材料成型及控制工程 2012年5月15日 型保护罩冲压模具设计摘 要 随着我国工业不断地发展，模具行业也显得越来越重要。本文针对盒型保护罩的冲裁工艺性和拉深工艺性，分析比较了成形过程的三种不同冲压工艺（单工序、复合工序和连续工序），确定用一幅复合模完成落料、拉深和冲孔的工序过程。介绍了盒型保护罩冷冲压成形过程，经过对盒型保护罩的批量生产、零件质量、零件结构以及使用要求的分析、研究，按照不降低使用性能为前提，将其确定为冲压件，用冲压方法完成零件的加工，且简要分析了坯料形状、尺寸，排样、裁板方案，拉深次数，冲压工序性质、数目和顺序的确定。本次设计进行了工艺力、压力中心、模具工作部分尺寸及公差的计算，并设计出模具。还具体分析了模具的主要零部件（凸凹模、卸料装置、拉深凸模、垫板、凸模固定板）的设计，冲压设备的选用，凸凹模间隙调整等加工工艺过程。列出了模具所需零件的详细清单，并给出了合理的装配图。通过充分利用现代模具制造技术对传统机械零件进行结构改进、优化设计等方法能大幅度提高生产效率，这种方法对类似产品具有一定的借鉴作用。 关键词：保护罩,冲压工艺，模具设计 Box Protective Cover Stamping Process and Die Design Abstract With Chinas industries continue to develop and die industry is also becoming increasingly important. Based on the protective cover of the stamping process and the deep drawing process, comparative analysis of the process of forming three different stamping process (single processes, complex processes and continuous processes) confirm completion of a composite model blanking, drawing processes and punching process. On the protective cover of the cold stamping process, right after the protective cover of the mass production, quality components, and the use of structural components of the analysis, research, in line with lower performance prerequisite to the identification of stampings, Stamping method used to complete the processing components, and a brief analysis of the blank shape, size, layout, the conference board, the number of drawing, stamping processes in nature, number and sequence determination. For the process, the center of pressure, the die size and the tolerance of the calculation, design mold. Also analyzes the mold of the main components (such as punch and die and dump devices, drawing punch, slates, punch plate, etc.) design and manufacturing, stamping equipment selection, punch-gap adjustment and establishment of a vital parts machining process. Die requirements set out a detailed list of parts, and gives a reasonable assembly. By fully utilizing modern manufactur