电机状态监测与管理系统.ppt

维修后的 MCA 测试——可以接受 ? T1-T2 T1-T3 T2-T3 Resistance 0.0036 0.0030 0.0040 Impedance 1.63 1.62 1.61 Inductance 0.324 0.322 0.320 Fi 21 21 22 I/F -39 -39 -37 Insulation 45 GigOhms 案例二：武钢三炼钢1号风机电机 近期振动逐渐加大； 由于生产要求，须频繁启动； 规定每启停100次必须停机拆卸，检查转子； 由于焊接质量、工况等差异，不能确认此规定是否合理，须进行状态监测 案例三：兰州石化乙烯厂挤出机电机 电机前轴承位振动加大，但未超限； 存在周期间歇性异音； 对是否停机维修没有把握。 At your service . . . * This is a cutaway of a three-phase induction motor. The fan is used to cool the motor. Bearings and end shields hold the rotor centered in the motor Stator laminations are designed to expel heat from the motor and reduce losses Stator windings are designed to be 120 degrees out of phase from each other and should be balanced. Rotor windings are a series of bars that are shorted at each end of the rotor and have current induced into them during motor operation. Between the stator and rotor windings is an air gap that must be maintained evenly about the stator. Uneven air gaps will cause low level vibration and will cause bearings to fail early. * Vibration as the sum of sine waves The time record is a broad band recording of machine vibration. A Fast Fourier Transfer (FFT) is a mathematical operation that separates the signal into pure sine waves. By marking the amplitudes (here the velocity in mm/s RMS) of the obtained sine waves on a 1/second scale (scale marked in Hz = Hertz), we obtain the vibration spectrum. * 27 * * There are a number of simple rules for quick analysis of the condition of an electric motor and to assist in the analysis of types of faults: PPF Sidebands around Line Frequency demodulated current indicates rotor bar faults. In the high frequency spectra, Mechanical faults show peaks in current but no corresponding peak in voltage at the same frequency. Electrical faults show as peaks in both current and voltage. Bearing faults are not divisible by line frequency and will appear as a non-integer when the center frequencies are divided by the running speed frequency. Peaks also show only in c