3.3 标准化工作精选.ppt

* The SOP needs to be clear concise and agreed as the standard. * Pictures are a great comfort factor to prove you are Looking at the right thing or doing the right thing. Seeing it as opposed to imagining it are poles apart. * Standard work makes workplace audits straight forward Comm cells for managing daily improvements Work load planning will ensure the success of standard work however if the capabilty and capacity of the process is not known then work load planning is at risk (back to traditional methods, finger in the wind) Heijunka and bespoke visual display boards will be built around a process to enable an immediate status knowledge (how are we doing right now) Eg iF we have to pick 7000 lines a day in an 8:30 t0 5:00 shift and by 4:00 there are still 4000 lines to be picked. There is a problem. But when did it occur and what could we have done Heijunka and VCBs would have pinpointed when we had a problem so that appropriate action could have been taken, * Standard work makes workplace audits straight forward Comm cells for managing daily improvements Work load planning will ensure the success of standard work however if the capabilty and capacity of the process is not known then work load planning is at risk (back to traditional methods, finger in the wind) Heijunka and bespoke visual display boards will be built around a process to enable an immediate status knowledge (how are we doing right now) Eg iF we have to pick 7000 lines a day in an 8:30 t0 5:00 shift and by 4:00 there are still 4000 lines to be picked. There is a problem. But when did it occur and what could we have done Heijunka and VCBs would have pinpointed when we had a problem so that appropriate action could have been taken, * 安全在整个流程中是非常重要的 任何注意点都要在标准布局图中标识出来，而且最好加上清晰的陈述 = 安全警示 布局图 4 第四步 – 布局图 动作经济性要考虑以下因素: 减少动作 双手操作 减少移动距离 使动作更容易 拆分工作顺序，利用合并表可以给出方向 布局图 4 第四步 – 布局图 第四步 – 布局图案例 第五步 - 标准作业书 工作顺序 布局图 标准作业书 当操作顺序和布局图达成了一致后就要做标准作业书和标准布局图 该流程被完全记录下来之前，是没有标准的 4 4