仪表盖注射模具设计.docVIP

仪表盖注射模具设计 摘 要 注射模具是生产各种工业产品的重要工艺装备在模具加工前，在计算机上对整个注塑成型过程进行模拟CAE）分析，以便及时修改制件和模具设计同传统的模具设计相比，CAE技术无论在提高生产率、保证产品质量，还是在降低成本、减轻劳动强度等方面，都具有很大优越性。 全套图纸，加 ABSTRACT Injection mold is an important tooling for industry products ,it is the core of the modern manufacturing industry and in most countries injection mold design and manufacturing technology have become the keywords of measuring it’s production technology. Based on the present advanced 3D software Pro/E , This paper realized the 3D modeling for the instrument shell, analyzed the process and material of instrumentr shell, choosed the proper injection machine ,and roughcast reasonable injection mold design scheme .In the design process ，it used the configuration of cavity in one plate and architecture of there-plate mould base. And through designing the parting line , running gate system, modeling parts , ejection stripping mechanism , cooling system , choosing adaptive standard mould base and standard parts ,it finished the whole mold design scheme for the Micromotor shell。 In addition ,for getting the qualitative plastic products, before the molding the CAE analysis was been done ,this assist on analyzing the potential problem , optimizing mold structure, technological parameter, so that the mold design could be modified in time. Results proved that CAE technology have great benefits in the field of improving the production efficiency, ensuring the product quality , reducing the cost and the intensity of labor. Keywords: Injection Mold; 3D Modeling; CAE Analysis 目 录 摘 要 1 引 言 1 1 塑件分析 2 1.1 塑件结构分析 2 1.2 塑件材料分析 2 2 拟定模具结构形式 4 2.1 确定型腔数量及排列方式 4 2.2 结构形式的确定 4 3 塑件的相关计算及注塑机的选择 7 3.1 塑件的计算 7 3.2 注塑机的选择 7 3.3 注塑机的校核 8 4 分型面位置的确定 9 5 浇注系统形式和浇口的设计 10 5.1 主流道设计 10 5.2 分流道设计 11 5.3 浇口的设计 13 5.4 浇注系统的平衡 14 5.5 冷料穴的设计 15 5.6 拉料杆的设计 15 6 模架的确定 16 7 成型零件的设计 19 7.1 成型零件钢材选用 20 7.2 成型零件的结构设计 21 7.3