X70管线钢输油管道全位置自保护药芯焊丝的制备.doc

本科学生毕业论文 X70管线钢输油管道全位置自保护药芯焊丝的制备 黑 龙 江 工 程 学 院 二〇一二年六月 The Graduation Thesis for Bachelors Degree Preparation of X70 pipeline steel pipeline position self- shielded flux cored wire Heilongjiang Institute of Technology 2012-06·Harbin  摘 要 X70管线钢输油管道在野外焊接过程中，使用自保护药芯焊丝能够有效地降低生产成本，克服其他焊接工艺方法野作业能力差等一系列缺点，同时自保护药芯焊丝适用于各种位置的焊接，其连续性适于自动化过程生产，具有焊接效率高质量好且稳定的特点，现成为管道环缝焊接的主要方式，用药芯焊丝取代手工焊焊条是管道工程焊接材料发展的必然趋势，因此药芯焊丝的生产是目前国际焊材生产领域方兴未艾的产业，对自保护药芯焊丝的研究是具有时代前瞻性的重要举措。 论文在分析X70管线钢输油管道全位置自保护焊接所用药芯焊丝的基础上，以常见渣系高氟化钙型渣系为研究对象，对输油管道全位置焊接过程中常见的以低温冲击韧低为主的一系列问题进行分析，拟通过对药芯焊丝配方中的主要脱氧元素Al元素的含量进行精确控制，以及通过对引进俄罗斯配方中各氟化物含量进行调整，加入适量稀土元素改善药芯焊丝配方，从而更有效的提高X70管线钢药芯焊丝的焊接性，同时使得焊缝具有良好力学性能。 关键词: X70管线钢；低温韧性；全位置焊接；氟化物；自保护药芯焊丝；稀土元素 ABSTRACT Of X70 pipeline steel pipeline in the field during the welding process . Using self - shielded flux cored wire can effectively reduce production costs to overcome poor field operational capability of other welding processes a series of shortcomings .Self- shielded flux cored wire for a variety of location welding. Its continuity suitable for automation of the process of production, with good quality and stable characteristics of the welding efficiency . Now become the main form of pipeline girth welding with flux cored wire to replace manual welding electrode is the inevitable trend of the pipeline project welding materials development. Production of flux cored wire is ascendant in the field of international welding consumables production industry. Self - shielded flux cored wire is an important measure of the times forward-looking . Paper analysis of X70 pipeline steel pipeline protection welding with flux cored wire on the basis of common slag system calcium fluoride slag system , the process of low temperature impact tough , all-position welding on the pipeline low based analysis proposed by the Al content of the deoxidation element formulation of the flux cored wire for precise control , as well as through the introduction of fluoride content in the Russian f