毕业设计---中座的铸造工艺设计.doc

中座的铸造工艺设计 学院名称： 材 料 工 程 学 院 专 业： 机械设计制造及其自动化 班 级： 08模具Z 学 号： 姓 名： 宋抒桓 指导教师姓名： 于赟 指导教师职称： 副 教 授 二零一二 年 六 月 中座的铸造工艺设计 摘 要：本文通过对中座的结构、材料、技术要求等的分析，在此基础上设计出符合该零件的树脂砂设计出了生产其所要用的模板，芯盒。 Of the seat in the casting process design Abstract: This article through to in the structure of the bridge, the material, the technical requirements for analysis, based on this design meets the components of the resin sand sand casting process scheme. According to the casting process manual and related material, sure machining allowance, pouring position, parting surface, parting surface and casting shrinkage and related parameters, and sure to use without rising head pouring scheme, According to preliminary casting process design, fixed type core structure, size and position; The casting CAE simulation, casting during solidification of hot shrinkage section and tendency, design cold iron and take the size and location of the mouth type and size , According to the manual casting process, design casting gating system, based on the semi-closed half open the design of gating system method, ingate design, horizontal runner and ingate size and layout , The last of the castings solidification process and flow process of calculation and analysis, and visualization observed the casting mould filling process, and verifies the the design of gating system , Design the production with the appearance of the template, and core boxes and other casting tooling figure . Keywords: structural analysis, process design, simulation analysis, Assemble Design目 录 序 言 1 第一章 铸件的分析 2 1.1铸件结构分析 2 1.2铸件的技术要求 3 1.3工艺性能分析 3 1.4生产条件 4 第二章 铸造工艺设计 6 2.1 加工余量 6 2.2 铸造收缩率 6 2.3 分型面 7 2.4 分模面 7 2.5 型芯设计 8 2.6 其他参数 11 第三章 冷铁冒口设计 12 3.1 铸件的凝固模拟 12 3.2 铸件的冒口设计 13 3.3铸件冷铁的设计 15 第四章浇注系统设计 17 4.1浇注时间的确定 17 4.2 浇注系统的选择 18 4.3 浇注系统的流动模拟 20 第五章 铸造CAE验证 23 5.1完整的