小直径密封罐体纵缝焊接机结构设计(毕业论文).doc

摘 要 随着石油、锅炉、化工工业的发展，对各类容器的要求明显增多，其主体大多是由钢板卷成圆筒，埋弧焊接成筒节，再由两端的封头和许多筒节焊接而成。这类筒节在焊接过程中刚性非常差，由于自重问题至于滚轮架上就会发生严重变形，并且沿轴线各部位椭圆度也会各不相同，尤其稍遇外力就会发生严重颤动。与厚壁大直径筒节相比较，焊接时有其特殊困难，用现有的焊接设备并不能获得优良的焊接质量，本文主要设计一种专门用于小直径密封罐体内外纵缝焊接的操作机和小直径密封罐体纵缝焊接系统。 在小直径密封罐体内外纵缝焊接操作机设计中，主要设计了伸缩臂减速器和回转机构，两个机构设计思路基本相同。首先通过计算得出两个机构所需电动机的功率分别为0.18KW和0.16KW后进行电动机的选择；计算得出两个机构所需传动比i分别为1917和1500及两个机构传动装置的运动和动力参数；然后通过确定设计功率Pd、选择V带型号、带轮直径D1:D2、确定中心距a和带长Ld、初拉力F0等来完成V带轮的设计；计算高、低速级蜗轮蜗杆几何尺寸；最后进行轴及轴上键强度等的校核、轴承寿命的计算等。最终完成了两个机构的设计。 在小直径密封罐体纵缝焊接系统中，两个内外纵缝焊接操作机组成一个加工生产线，各专项技术配套，功能齐全而实用，各加工工序实现了一体化，是一种适用于批量生产、先进的、理想的专用焊接系统。 总之，本文通过对小直径密封罐体内外纵缝焊接机构的设计，可解决并改善小直径密封罐体薄壁容器焊接出现的变形问题，从而提高生产质量，同时也能提高生产率。 关键词：小直径密封罐体，纵缝焊接，操作机，变形 Abstract Discusses the small diameter and thin wall cylinder longitudinal seam welding special difficulty and production status, this paper introduces a kind of suitable for batch and production of special welding machine. As the boiler, chemical industry, petroleum industry, for all types of container requirements increasing, Its main body is usually made of steel rolled into a cylinder, automatic submerged arc welded into a cylindrical section, a plurality of cylinder heads and ends welded. This kind of cylinder in welding stage rigid range, as the roller frame by the dead weight of large deformation occurs along the axis, and each part of ellipticity varies slightly, especially in external force can cause a severe fibrillation. With thick wall cylinder section compares, welding has its special difficulties, with the existing welding equipment often cannot obtain good welding quality. So I want to design a special seal for small diameter tank outside longitudinal seam welding machine. The small diameter longitudinal seam welding research automatic welding mechanism, the research design knowledge is wider, circuit design, automatic control, electromagnetic induction, reducer, mechanical transmission, the processing technology, manipulator design, CAD drawing, etc. To develop and consolidate knowledge The