机械制造工艺与机床夹具课程设计.docVIP

摘 要 此篇论文的知识结构是以加工工艺路线为主要内容，包含“机械制造工艺学”、“公差配合与测量技术”、“金属切削原理”、“机床夹具设计”等。通过对知识的综合运用，设计了变速器换挡叉零件的加工工艺规程，及夹具的设计。论文中设计的是粗铣16x56两侧面工序的铣床夹具，通过对零件材料的分析以及铣床夹具的初步认识，选择合适的定位方案，分析验证方案的可行性；内容有变速器换挡叉的作用和加工工艺，重点是铣床夹具的设计以及各工序中切削余量和切削速度以及夹紧力的计算；铣床夹具的设计要点，铣模的类型选择和铣套的选择设计；夹紧类型的选择以及定位元件的选择。设计夹具是为了在生产过程中能方便快捷的完成某一工序的加工，从而提高生产效率。通过夹具的设计掌握所学的机械知识，使之相互联系，进一步使理论和实践相结合，并巩固了知识点。 关键词: 夹具分析；工艺规程；铣床夹具 · ABSTRACT This essay knowledge structure is processing route as main contents, contains mechanical manufacturing technology, tolerance matching and measuring technology, metal-cutting principles, the machine tools fixture design, etc. Through the comprehensive use of knowledge, design the transmission shift fork parts processing procedure, and fixture design. Paper design is 16x56 mill roughly two lateral milling process, through the fixture parts materials analysis and milling fixture elementary understanding, select the appropriate positioning scheme, analyzes the feasibility of validation protocols, Content have transmission shift fork effect and processing technology, the key is to milling fixture design and the process of cutting allowance and cutting speed and clamping force calculation, Milling fixture design points, milling mode selection and milling sets of the type of the selection of design, Clamping types of options and positioning of choosing component. Design fixtures is to be in the production process can conveniently accomplish a process of processing, thus improving production efficiency. Through the fixture design master what they learn in the mechanical knowledge, make mutual connection, and further make of integrating theory with practice, and consolidate the points. Key Words: Fixture Analysis；Procedure；Milling fixture 1、零件的分析 零件图的图样为： 1.1 零件的作用 题目所给定的零件是变速器换档叉（见上图），它位于传动轴的端部。主要作用是是传递扭矩，使变速器获得换档的动力。 1.2 零件的工艺分析 该变速器换档叉需要加工的表面可大致分为四类： 1）孔； 2）以为基准的顶端两侧面和叉口的前后两侧面； 3）以为基准的其它几个平面以及槽； 4）M101-7H螺纹。 这几组加工加工面之间有着一定的位置要求，主要是：mm孔的中心线与叉口的前后两侧面的垂直度公差为0.15mm； 2、工艺规程设计 2.1 确定毛坯的制造形式 零件的