推件固定片级进模设计及其制造工艺文档.docVIP

摘要 本文主要通过分析零件的冲裁弯曲的生产工艺了级进模总体结构。分析了该零件的工艺方案，了模具多工位级进模。。最后校核了冲压设备及确定了模具部件的材料和热处理要求。 模具结构绘制方面，借助于AutoCAD软件，绘制出模具的装配图和非标准件的零件图。对零件的级进模设计有 关键词：推件固定片，级进模，模具设计，结构设计 Abstract This paper mainly through the analysis to push a fixed piece of cutting and bending manufacturing process, understand the overall structure of progressive die. Analysis compared the processing plan of the parts and the mold form is selected multi-station progressive die. Through the parts stamping process analysis, punching and blanking progressive die design and calculation of blanking pieces, plastic parts, mould installation debugging, and draw the assembly drawing and part drawing. With a fixed piece parts stamping manufacturability analysis; Basic process to determine the stamping; The scheme determination of layout; Continuous mode selection of feeding positioning system; Blanking mould and die cutting edge dimension calculation; Die main parts size calculation; Burst pressure calculation; Calculation of pressure center; Choose stamping equipment; Die shut height; Adjust the height and so on to study a part of the blanking die closed. Finally check the stamping equipment and determine the mould parts material and heat treatment requirements. In terms of the mould structure drawing, with the help of AutoCAD software, draw mold assembly drawing and non-standard parts drawing. The design of multiple bending parts of progressive die design has a certain understanding, lays a foundation for future mold design. Key words: push a fixed piece, progressive die, dies design, structure design 目录 1.1冲压的概念和特点 1 1.2冲压的设备 2 1.3冲压技术的现状 3 1.4冲压技术的发展方向 4 1.5本文主要研究内容 5 2制件的结构及工艺分析 6 2.1工件的工艺分析 6 2.2工件方案选择 6 3模具的工艺计算 9 3.1毛坯展开尺寸计算 9 3.2排样设计 10 3.3冲裁力及弯曲力的计算 13 3.4弹簧原件的选用和计算 15 3.5模具的压力中心计算 16 3.6凸凹模刃口尺寸计算 17 4模具主要零部件的结构设计 23 4.1凹模的结构设计 23 4.2凸模的结构设计 24 4.3卸料零件的设计 26 4.4导向方式的选择 27 4.5垫板、固定板的采用和厚度 27 4.6模具的闭合高度的确定 27 4.7辅助零件的设计 28 4.8上下模座的选用 29 4.9模柄的选用 29 5冲压设备的选用 30 6模具材料的选择和加工 31 6.1模具材料的选择 31 6.2模具零件的加工 31 7模具的装配