载流搅拌摩擦焊接异种金属微观组织和机械性能的研究毕业论文论文报告.doc

重庆大学本科学生毕业设计（论文） 载流搅拌摩擦焊接异种金属微观组织和机械性能的研究 学 生：孙志鹏 学 号指导教师：罗键 助理指导教师：王鸿 专 业：机械制造及其自动化 重庆大学机械工程学院 二O一四年六月 Graduation Design(Thesis) of Chongqing University Microstructure and mechanical properties of dissimilar metal by Electric Current Aided Friction Stir Welding Undergraduate: Sun Zhipeng Supervisor: Prof. Luo Jian Assistant Supervisor : Wang Hong Major: Mechanical design manufacturing and automation College of mechanical engineering Chongqing University June 2014  摘 要 本文采用载流搅拌摩擦焊技术，对AZ31B镁合金（下板）和7075铝合金（上板）进行焊接，焊接完成后对搭接板材截取接头试样，分别进行金相腐蚀、EDS能谱检测、显微硬度检测处理。实验结果表明，在保证合适的焊接参数（旋转速度940r/min，焊接速度15mm/min）条件下，接头表面成型良好。在焊核区形成了细小的等轴晶粒，热机械影响区中晶粒分布不均匀，而热影响区中则形成粗大的晶粒组织。当加载电流增大时，焊核区晶粒随之变小，热机械影响区晶粒不均匀性更为明显，而热影响区中晶粒尺寸变大。EDS能谱分析表明，焊缝混合区存在大量的元素扩散行为，且随着电流增大，扩散程度越为明显。显微硬度测试得出的整体分布呈现出“W”型，最大值出现在焊核区，最小值位于热影响区，且前进侧略低于后退侧。接头整体硬度值随电流的增大而增大。 关键词：载流搅拌摩擦焊，铝合金，镁合金，搭接  ABSTRACT In this thesis, using the Electric Current Aided Friction Stir Welding technology, the AZ31B magnesium alloy (plate) and 7075 aluminum alloy (board) for welding, after welding, intercept the joint specimen from the plate, respectively, metallographic, EDS energy spectrum testing, micro-hardness testing process. The experimental results show that, in ensuring the appropriate welding parameters (rotation speed of 940r/min, welding speed 15mm/min) conditions, joint surface forming good. In the weld nugget zone formed equiaxed fine grain, thermal mechanical affected zone in grain size distribution is not uniform, and the heat affected zone is coarse grain structure formation. When the load current increases, the grain the weld nugget zone becomes small, thermal mechanical Affected Zone grainheterogeneity is more obvious, and the heat affected zone of grain size. The EDS results show, there are a lot of elements diffusion behavior of weld mixing zone, and as the current increases, diffusion is more obvious. The overall distribution of micro-hardness test showed W type, the maximum value appears in the