通用感应加热装置控制及参数管理系统设计.doc

通用感应加热装置控制及参数管理系统设计 摘 要 本设计是以PLC为控制核心，以台达触摸屏为控制面板的通用感应加热装置控制系统。首先在触摸屏面板上输入各工位的操作指令以通信功能传送给PLC，PLC接受操作指令后，将控制信息传递给工作现场来完成所需加工工件的传送，固定、旋转、加热、冷却淬火等多道工序，实现了人机界面与通用感应加热装置控制系统的有机连接。使生产人员可以在触摸屏上方便安全的完成生产操作。在人机界面可以实现生产的历史信息记录查询功能，故障报警功能，实时监控控制画面功能，以及参数管理配方选择的功能。利用PLC的内存功能可以存储多种工件加工配方，在触摸屏界面，可以选择下载不同工件的加工配方，还可以现场输入新配方上传到配方数据库中，完成同一系统多种工件的淬火加工。大大增加了加热装置的应用性，并且提高了生产效率。 关键词：PLC，台达触摸屏，人机界面，配方 The Design of General Induction Heating Device Control and Parameter Management System ABSTRACT The?design is based on?PLC?for the control of?the core,?Delta?touch screen?control panel generic?induction heating?control system.?Each station?is first input?operating instructions on the touch?screen panel?to?transmit?a communication function?to?PLC, PLC?operation instruction?after receiving?the?control information to?send?the work site?of the work piece to accomplish?the desired, fixed,?rotation,?heating, cooling?and quenching multi-channel processes, to achieve the organic connection with the common man-machine interface control system?of induction heating?device.?So that production?can?be completed?to facilitate?the production of?safe?operation on?the touch screen.?In the?man-machine interface?can be achieved?record?production?of?historical information?query function, fault alarm function,?real-time monitoring?control screen functions, and?parameter management?formula?selected function.?Using PLC memory function?can store?a variety of?work piece?recipes,?touch screen?interface, you can choose to download?different work pieces?recipes,?recipes?can also be?uploaded to the?site?to enter a new?recipe database,?complete the?same system,?a variety of?work pieces?quenching?process. Greatly increasing the?use?of?the heating means,?and improves?productivity. KEY WORDS: PLC, Delta Touch Screen, HMI, Recipe 目　录 前　言 1 第1章 设计方案 3 1.1 设计的目的 3 1.2 设计的原理 4 1.2.1 触摸屏 5 1.2.2 PLC介绍与特点 6 1.2.3 感应加热器原理 7 1.3 设计方案分析 8 1.3.1 方案介绍 8 1.3.2 方案结论 10 第2章 系统硬件设计 11 2.1 系统结构图 11 2.2 主电路图 12 2.3 硬件介绍及选型 13 2.3.1 触摸屏选型