IMR模具维护指导.doc

In-Mold Tools Maintenance Guide IMR模具維護指導 The daily maintenance and check list that is mentioned on the other copy must be respected by all means, when the in-mold tool is to be utilized. 當IMR模具生產時,附件要求的日常維護檢查項目必須切實落實. Every equipment such as cooling water, safety devices etc. that are integrated in the tools are to be used. 例如:冷卻水系統,安全裝置等,組成模具的所有設備,都需要進行日常檢查維護. Cleaning of the tools before the production must be followed as mentioned below: 在生產前模具的清潔必須按下文做法執行. Spray cleansing solution directly on to cavity / core, and blow the fluid away with pressurized air. ( do not wipe off the solution with regular cloth or paper ) The side on which the foil is passed, should be wiped gently with a soft cloth or paper ( which does not contain fibers or dust particles ) which is soaked with the cleansing solution.( dust, fibers etc. which remains in the tools will be the cause of dust marks and therefore must be checked very carefully ) 模面上的液體清潔劑,使用風槍吹去. (禁止使用普通的布條或紙片擦拭模面) 另一方面,在薄膜的上油污,應該使用蘸有清潔劑的軟布和紙擦拭(布條和紙片上不能粘有纖維和灰塵).(治具上的灰塵和纖維等污物將引起產品污點,因此必須細心檢查) Clear shots ( without foils ) must be taken in order to remove the remaining anti-rust agent and lubrication oil which are still in the tool. Adhesion of the ink will be deteriorated when anti-rust agent and/or lubrication oil is on the stationary side of the tool. The adhesion will also be affected when there are oil and anti-rust agent in the ejector pin area and/or inserts. They must be wiped off or get de-oiling process. *Cleansing Solution: “NEW MICROCHECK” by Nihon Kozai K.K. is used at Nissha. 為了清除殘留在模具上防鏽劑和潤滑油,射出清油(不加薄膜)是必要的.防鏽劑或者潤滑油殘留在模具固定側時,將使油墨的附著性下降.同時,在頂針和入子處的油污也會降低其附著性.所以這些污物必須擦去或者使用其他去除方法. *清潔劑:由 Nihon Kozai K.K.發明的NEW MICROCHECK可以用于Nissha產品上. Foils should be cut and removed from the tool when the machine is stopped over an hour. The cavity should be also cleansed with cleansing spray at the same time. 注塑機停機超過一小時,薄膜必須切開并移離模具.同時模腔噴涂清潔劑. Injection parameters, which are used on the samples that are approved by o