DMAIC介绍.pptVIP

Attribute Gage RR Screen % Effective Score - 80% Screen % Effective Score vs. Attribute - 80% Gloss Gage RR P/T - 15% P/TV - 13% Check Fixture / Caliper Gage RR P/T - 20% P/TV - 19% Ranking Gage RR P/T - 12% P/TV - 11% Process Capability Analysis 815,972.41 Yield = 18.4% Zlt = -0.90 Zst = 0.60 Daily Parts Produced Measure Phase Analyze Phase List of Critical x’s (KPIVs) Mood Median Test: Good Parts / Hour versus Operator Mood median test for Good Par Chi-Square = 25.36 DF = 2 P = 0.000 Ho: Op 1’s GP / H = Op 2’s GP / H = Op 3’s GP / H Ha: Op 1’s GP / H = Op 2’s GP / H = Op 3’s GP / H First DOE Y = y1(Gloss), y2(Appearance), y3(Part Weight), and y4(Cycle Time) Seven Factors Two Levels 1/8 Fractional Factorial 4 Replicates Resolution IV RESPONSE FACTORS R^2 Part Weight Cycle Time Gloss Appearance 98.57 85.97 97.18 91.09 Second DOE Y = Cycle Time Four Factors Two Levels 1/2 Fractional Factorial 4 Replicates Resolution IV RESPONSE FACTOR R^2 Cycle Time 99.40 Measuring all parts to insure compliance to customer requirements. New Process Capability 48,588.44 Yield = 95.1% Zlt = 1.66 Zst = 3.16 Improve Phase Established Standards and Parameters Factors are set and controlled by Analog Relay Only trained personnel are allowed to make adjustments. Process Monitoring and Adjustment Log - Control Plan SPC data is collected on KPIVs Regular Process Audits Implement Optimal Settings Injection Pressure 1167# + 75# Back Pressure 53# + 25# Injection Speed 4.6 sec. + 1 sec. Molding Cycle 40 sec. + 3 sec. Injection Time 16 sec. + 3 sec. Melt Temperature 475° + 15° Mold Temperature 160° + 10° Control Phase 可以讓企業充份的了解SIPOC的關係。 不只治標而且治本。 以數據說話，不盲目猜測。 以科學的手段來解決問題。 能鞏固效果持續實施。 最終能增加企業的競爭能力。 DMAIC的效力 文化和習慣的變革 基層人員 高層人員 中層人員 * * * C原因，E后果 另外就在檢定三個操作者之間的差異性，自變異數檢定來看是有差異的，自卡方的檢定三者也是有差異的。 * Every fourth day the job does not have to run. Eliminated premium weekend ove