统计技术流程控制.pptVIP

统计技术流程控制Statistical Process Control for Operators 惠亚集团SPC课程 A Workshop from Our Worldwide SPC Curriculum 培训目的Training Goal 目的--助你获得SPC的知识及技巧 Our Goal -- To help you gain relevant SPC knowledge skills. 培训内容 Training Agenda 什么是SPC及SPC的益处。 What is SPC and benefits. 数据的种类及收集。 Types of data and collection. 统计技术与控制图。 Statistical process control and the control chart. Process Stability and Capability.(Cp and Cpk). 使用反应计划解决问题。 流程的稳定能力(Cp和Cpk)。 Troubleshooting using reaction plans. 统计技术及控制图Statistics and Control Charts 规格Specifications 例子:酸浓度Example: Acid Concentration 控制图及标准差Control Charts Standard Deviation 设定控制限Setting Control Limits 设定控制限Setting Control Limits 控制限--控制上,下限Control Limits -- UCL, LCL 控制限--好处Control Limits -- Benefits 两种常用控制图控制限的计算公式 附表 例子:计数控制图 Example: Attribute Control Chart 生产中使用SPCUsing SPC During Production 使用SPC--例子Using SPC -- An Example 流程稳定,变异及能力process Stability, Variation，Capability 流程的内容The parts of a Process 稳定Stability 变异Variation 变异何时何地都会出现Variation is Everywhere! 变异结果Consequences of Variation 流程稳定及能力Process Stability Capability Cp及Cpk值Value of Cp and Cpk Cp 量度流程分布Cp measure process spread Cp 必须大于1Cp Should Be Greater Than 1 Cp --总结Cp - Conclusions Cpk --量度流程设定Cpk - Measures Process Setting Cpk --例子Cpk Examples 流程能力不足的两种情况Two Ways a Process Is NOT Capable 流程能力不足的两种情况Two Ways a Process Is NOT Capable 若流程能力不足如何办?What if a process isn’t capable? 你需要做什么?What should you do? 你需要做什么?What should you do? 你需要做什么?What should you do? 失控图样--第一定律Out-of Control Patterns -- Rule 1 任何点超越控制限 Any point beyond the control limits 失控图样--第二定律Out-of Control Patterns -- Rule 2 连续七点向上或向下--走势 Upward or downward run of 7 consecutive points --trend 失控图样--第三定律Out-of Control Patterns -- Rule 3 连续七点在平均值以上或以下-偏移 A run of seven consecutive points above the average or below the average -- shift 什么是解决问题?What is Troubleshooting? 找出问题的根本原因并采取纠正行动 Looking for the root cause of a problem and taking corre