全优润滑管理 ppt.ppt

菲尔德（北京）净油设备有限公司 www.F 检测数据分析 压缩机润滑油分析 Viscosity (cSt at 40°C) Satisfactory +/- 15% A viscosity increase is more common than decrease. It should be noted and checked at more frequent intervals. Check that the correct grade of oil is used for top-up. Borderline nom 15-20% Water (%) Satisfactory 0.05% - 0.10% Water can enter the oil via the compressor cylinders; always check that inter-cooler drains are operated effectively. Refrigeration oils cannot tolerate water at all. Exceeds limit 0.10% Insolubles (%) Exceeds limit 0.10% Formed by carbon from oxidised oil, high insolubles will rapidly foul air delivery valves and particles contaminants wear metals. TAN (mg.KOH) Exceeds limit +/- 1.0 TAN should always be monitored by trend as the TAN of some oils can fall from new then rise again as the oil ages. Abrasive wear due to insolubles 菲尔德（北京）净油设备有限公司 www.F 检测数据分析 齿轮油分析 Viscosity (cSt at 40°C) OK +/- 15% Viscosity increase is more common than decrease. It should be noted and checked at more frequent intervals. Check that the correct grade of oil is used for top-up. Exceed +/-20% Water (%) OK 0.05% - 0.15% Upper limit should be checked against manufacturers’ data. Some oils cannot tolerate water - BEWARE. Steam turbine gearbox oils are often more tolerant of water than most. Synthetic oils can be less tolerant than most. Exceed 0.20% TAN OK Refer to manufacturers limits. TAN should always be monitored by trend as the TAN of some oils can fall from new then rise again as the oil ages. Ferrous OK Refer to manufacturers limits. Iron (ppm) should always be monitored by trend as compared to normal, as wearing rate is dependent on operational conditions. 在线监测的内容 菲尔德（北京）净油设备有限公司 www.F 油品状态在线传感器 数据采集、传输及分析 油 品 在 线 监 测 评估油品及设备状态 制定设备维修计划 在线监测的优点 菲尔德（北京）净油设备有限公司 www.F 实时检测，操作简单，无需专业培训。 无需专门取样，避免应取样错误而造成检测结果不准确。 可以对历史监测数据做统计、趋势分析，及时发现油品性能指标 及设备磨损情况的异常变化，为实现设备预知和主动维修提供 依据。 在线传感器信号可以集成到设备现有的状态监测系统中进行统一 分析、处理，结合其它状态监测数据综合分析设备运行状态。 在线监测 菲尔德（北京）净油设备有限公司 www.F 在