挂舵臂铸造成形过程的计算机模拟毕业设计论文.doc

挂舵臂铸造成形过程的计算机模拟 摘 要 介绍了铸造过程数值模拟技术的一些基本的原理和应用。采用华铸CAE软件对大型铸钢件挂舵臂的铸造进行模拟STL格式文件作为接口文件，然后用华铸软件进行模拟计算处理。模拟结果作为改良挂舵臂铸造工艺的依据，在挂舵臂肋板热节处设置冷铁来提高凝固速度，在冒口上加设保温冒口套来提高冒口的金属液补缩能力。通过对凝固过程温度场的模拟分析，优化了原始工艺。利用计算机模拟技术，判断铸造工艺的合理性，辅助完成工艺优化的方法，能够彻底克服传统工艺设计方法的缺点，提高设计质量，缩短试制周期，降低生产成本。 将模拟优化后的工艺用于华正机械公司Computer Simulation for Casting Process of Rudder Arm ABSTRACT This article has introduced the principles and applications of numerical simulation of casting process. HUA ZHU CAE been used to imitate the temperature field in the casting process of the large rudder arm.. In this experiment, Solidworks, a three-dimensional modeling software, has been used to create the three-dimensional entity model of casting and riser, pour system, riser set, cold iron, etc and lead out files whose forms are STL as the interface files. And then Intecast has been used to imitate the computing. The simulation result is used as the basic of improving the casting technology of the rudder horn. In order to enhance the speed of solidification, cold irons are set up in the rib hot spot of rudder arm. And to improve the contraction compensation capacity of molten metal of the riser head, the insulating riser sleeve has been set up. Through the simulation analysis the original technology has been optimized. Utilizing the computer modeling technique to judge the rationality of casting technology and to assist the optimization of casting technology can overcome the shortcoming of the traditional method on craft design completely. That can improve design quality and shorten production cycle as well as reduce the production cost. CITIC heavy machinery CO. adopted the optimized technology in the actual production. The results shows that cast of rudder arm with compact texture, high quality and satisfying parameters can be produced by properly setting the position and size of riser and cold iron, properly choosing perfusion system and parting plane，controling smelting and heat treatment process and ensuring that the cast a