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Questionnaire and Answer Sheet: MECHANICAL GENERAL 1 机械综合 1 1. What is the purpose of a penetrameter or IQI? Indicates radiographic sensitivity and quality of the techniques. To find the smallest defect. 2. What is meant by the term sensitivity with regard to radiography? The ability of a radiographic technique to reveal defects of a specific size. 3. What are the limitations of magnetic particle inspection and liquid penetrant inspection? M.T. can be used only on ferromagnetic materials to detect surface subsurface discontinuities. L.T. can be used to detect defects open to the surface. Both M.P. and L.P. require surface preparations before testing. 1) magnetic material 2) surface and sub surface 3) Surface finish(scale oil ) 4. What information is contained in a Welding Procedure Specification? Process type, groove (joint) design, material type, material thickness, position of groove, filler metal type, pre-heat requirements, interpass temperature, post weld heat treatment requirements, shielding gas or flux type, electrical characteristics, techniques of welding. Essential and non-essential variables. 5. Why is post weld heat treatment required for some type weldments? Relieve stresses, adjust hardness 6. What is the basic difference between a DIN and an ASME penetrameter? DIN penetrameter has a wire type penetrameter, 7 wires ASME penetrameter is a wire type penetrameter. 6 wires 7. What type of defects would you expect to find during visual inspection of a completed weld? Undercut, excessive or insufficient weld reinforcement, lack of penetration, lack of fusion, porosity, slag inclusion, cracks, weld spatter, etc. incomplete penetration on a single butt-weld, weld spatter, etc.. 8. What precaution must be taken with low hydrogen welding electrodes? Store in oven when not in use, kept in heated container by welder awaiting use. 9. What information normally