曲轴加工工艺分析汇.docVIP

PAGE  PAGE 21 河南科技学院 2009届本科毕业论文（设计） 论文题目: 曲轴加工工艺分析 学生姓名: 温 航 所在院系: 机电学院 所学专业: 机电技术教育 导师姓名: 李达敏 完成时间: 2009年5月20日 摘 要 介绍了国内现阶段曲轴机械加工及其强化工艺的现状，并对曲轴加工的未 来进行了展望。在工作中，曲轴承受着弯曲、扭转、剪切和拉压等交变应力的 作用，受力状态十分恶劣。曲轴本身结构复杂，其横截面沿轴线变化剧烈，应力 分布极不均匀，加之受发动机体积所限，曲轴刚性较差。为保证曲轴的工作性能 ，对曲轴设计和加工均提出严格的要求。因此对曲轴加工技术的少许改进，都将能够极大的提高曲轴的使用寿命。本文在曲轴加工精度提高方面重点介绍了国内外先进的圆角滚压技术、钻质量中心孔技术、车拉技术曲轴磨削技术和CNC高速内外铣技术等。对这些先进工艺及技术进行论述，希望改进我国在曲轴生产方面落后设备还被大量应用，设备效率低下，精度不足，更不具备柔性化生产加工能力的现状，也希望对相关企业及技术人员能够起到重要的借鉴作用，以缩短我国与世界先进内燃机生产国的差距。 关键词：曲轴，强化工艺，机械加工 The Crankshaft Process Analysis Abstract The article the current situation of the machine consolidation of slider shaft in contemporary phase at home and abroad, and envision the future of shaft proceessing.During the operation it withstands the reversal stress and join forces from bending, reversing,shearing, andcompressing in adverse environment. Slider shaft is complicatedly structured and its cross section taode place so drastic changes along the Stem line that the allowable strss is uneqully distrbuted .what’s most.engine volume is Very limitet,all of which lead to poor hardness and rigidity. To guarantee its working p Performance, strict requirments are placed on the designing and manufacturing So a li ttle improvement of machining techniques will dramatically raise its durability. As to improving its processing accuracy, this thesis emphasizes on the advancd foreign and domestic technology such as circular angle rolling ,quality-centered hole punching ,maching and strtching, shaft grinding and milling, and CNC-motivated high-speed milling ets. Though the abov statement and demonstration, it’s expected that our status quo can be change that backward device i