基于温度场试验的铝合金活塞疲劳寿命预测研究-动力机械及工程专业论文.docx

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基于温度场试验的铝合金活塞疲劳寿命预测研究-动力机械及工程专业论文.docx

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基于温度场试验的铝合金活塞疲劳寿命预测研究-动力机械及工程专业论文

BasedontheTemperatureField TestResearchonFatigueLife PredictionofAluminumAlloyPistonAbstractPistonisoneofkeypartofengines,workbytheperiodicchangeofthegaspressure, reciprocatinginertiaforce,lateralpressure,thepinseatsupportingreactionforceandfriction forceandmechanicalloads;atthesametimeatthetopofthepistonwithahightemperature distributionisnotuniform,thereisgreatthermalstress.Inthemechanicalloadandthermal loadeffectsofthermal-mechanicalcouplingstress,easytoproducefatiguefailure.Inviewof theaboveproblems,thispapertakesML142pistonaluminumalloyastheresearchobject, usingthefiniteelement softwareANSYSsimulationanalysisoftwo kindsofmaximum combustionpressureofpistontemperaturefieldandcoupledthermo-mechanicalstressbased fatigueanalysistheory,theuse offatigueanalysissoftwareMSC.Fatiguetopredicttwokinds ofmaximumcombustionpressure pistonfatiguelife.ApplicationofperformanceanalysissoftwareAVLboostsimulationincylinderwith crankanglevariationofthegastemperatureandtheheattransfercoefficientofvariation,and obtaintheaverageheattransfercoefficientandtheaveragegastemperature;adoptingthe experienceformulacalculatedpistonandcoolant,innercoolingoilcavitybetweentheheat transfercoefficient, obtainedthepistonthermalboundaryconditions.UsingPro/ENGINEER softwaretobuildthe3Dsolidmodelintofiniteelementsoftware,ANSYS,onthepiston modelfiniteelementdiscretizationinfiniteelementmodels,applicationofthermalboundary condition,obtainedtwoofmaximumcombustionpressureofpistontemperaturefield.Atthe sametimewiththethermocouplemethodandtestamaximumcombustionpressureof piston temperaturefieldforcomparativeanalysis,inordertoverifythefiniteelementnumerical simulationoftemperaturefield ofthe accurate degree.UsingFEMsoftwareANSYS,thethermalandstructuralunitshavingthesamenumber ofnodesunderthepremise,thesettingpistonenginecoupledtotheboundaryconditionsof displacementandcontact boundaryconditions,usingthe sequentialcouplingmethodofpiston temperatureandmechanicalloadsareloadedintothepistonmodel,forsolvingtwokindsof