基于虚拟样机的液压支架试验主机设计与研究-机械电子工程专业论文.docxVIP

优秀毕业论文 精品参考文献资料 摘 要 在煤矿安全日益受到社会各界普遍重视的形势下，矿用液压支架的质量就显得格外 重要。矿用液压支架试验台是液压支架在出厂前或维修后进行检验的试验设备，它的性 能关系着液压支架的质量和煤矿生产的安全。 虚拟样机技术是一种崭新的产品开发方法，它是一种基于产品的计算机仿真模型的 数字化设计方法。利用虚拟样机技术，可以使产品的设计者、使用者和制造者在产品研 制的早期，在虚拟的环境中直观形象地对虚拟的产品原型进行设计优化、性能测试、制 造仿真和使用仿真，这对启迪设计创新、提高设计质量、减少设计错误、加快产品开发 周期有十分重要的意义。 本文在虚拟样机技术的指导下，在国外高新软件 —CAD/CAE/CAM 特征造型工具 SolidWorks 和有限元分析软件 ANSYS 集成系统基础上，对 1500t 液压支架试验主机进行 设计与研究。首先根据试验标准与要求，提出试验方案，确定液压支架试验主机基本参 数，设计出各部件和液压系统，利用 SolidWorks 软件对试验主机进行了三维参数化建模 和装配，并对模型的正确性和合理性进行了基本检验，在确定支架试验主机三维实体模 型之后，利用有限元前处理软件 HyperMesh，建立了分析对象的有限元模型，划分网格， 通过结构静力计算，得到了支架试验主机整架在不同工况下结构变形和应力分布情况， 为机械结构的优化设计提供依据，保证了设计质量。 关键词：虚拟样机技术，液压支架，试验主机，虚拟建模，有限元分析 ABSTRACT The very important quest ion of the coal mine safety has been paid more and more attention from various circles of society. In the situation, the quality of mine support has become particularly important. Mine support test-bed is the test equipment of mine support at factory or after ma intena nce, and its performance relates to the quality of mine support and the safety of coal product ion. The Virtual Prototyping Technology is new met hod in development of product, it is a numer ical design met hod based on computer simulation model. By using it, the designers, users and makers can do the optimization of design, aptitude test, manufacturing simulation and work simulation visua lized in virtual environment before the product ma nufacturing. It has an important significa nce in innovations, improving the quality, reducing the design errors and accelerating the development process. Based on the Virtua l Prototyping and Numer ica l Control Technologies , this paper does the design and study on a 1500t hydraulic support test-bed. With the advanced software in the nowada ys world- SolidWorks and ANSYS( the finite element analysis software). First, the basic parameters are determined, every parts and Hydraulic system is designed and the 3D models of the machine and its assembla ge are built up with the software SolidWorks. Durin