离合齿轮两槽铣夹具 说明书.docVIP

离合齿轮两槽铣夹具 摘 要 为了提高加工效率，在加工设备上搞高速化和高性能化是一方面，缩短安装时间，降低消耗是另一重要方面。夹具作为一种方便安装的机构而被广泛用于现代的制造业，特别是机器加工过程中。铣床夹具主要是为了铣槽时方便加工，便于工件的定位，并能保证一定的加工精度。 本次设计主要关于离合齿轮上与拨叉相连的两槽的夹具设计，主旨是希望设计的铣槽夹具更实用更轻便。由于需要加工的两个槽彼此相隔，且该孔的精度较高，所以用定位齿辅助限制定位。最终的定位采用常见的“两面一销”，工件的夹紧靠手工拧紧螺母，通过力臂放大后作用在压板上，与定位基面共同实现对工件的夹紧。采用联动压板的形式，可以缩短更换工件的时间，提高工作效率。定位时选择的是以花键轴的形式定位，提供定位的准确度，同时也减少了在安装夹具时不必要的工时。 关键词：离合齿轮，工艺规程，夹具设计，两槽 CLUTCH GEAR TWO GEAR TWO SLOT MILLIN FIXTURE ABSTRACT In order to improve processing efficiency, to engage in high-speed processing equipment and high performance is the one hand. Shorten the installation time, reduce consumption is another important aspect. Fixture as an institution to facilitate the installation has been widely used in modern manufacturing, especially in machine processing. Milling fixture is mainly to facilitate the processing of milling time, to facilitate the positioning of the workpiece, and can guarantee a certain precision. The design is?mainly about the fixture design of the two slots which are the connection between the gear and the clutch fork. Thrust is to make milling fixture design more practical and more portable. Due to the need for processing each separated by two slots 180, and high precision of the hole, so the limit with the positioning auxiliary positioning gear. Eventually adopted a common position on both sides of a pin, folder of the workpiece close to hand tighten the nut, amplified through the lever arm acting on the platen, and positioning the base surface of the workpiece clamping together to achieve. Plate used in the form of linkage, can shorten the time for replacement parts, improve work efficiency. Positioning the selected form of the spline shaft is positioned to provide accurate positioning, but also reduces the work necessary to install fixture. KEY WORDS: Clutch gear，Process planning，Fixture design，Two slots 目　录 前　言 1 第1章 零件工艺分析 3 1.1零件的作用 3 1.2零件的工艺分析 3 1.2.1主要加工表面的尺寸 3 1.2.2以上加工表面的主要技术要求： 4 第二章 工艺规程的设计 5 2.1确定毛坯的制造形式 5 2.2基面的选择 5 2.3确定工艺路线