evaluation of axial surface residual stress in 0：0轴表面残余应力的评价.82-wt carbon steel wire during multi-pass drawing process considering heat generation.pdf

Materials and Design 34 (2012) 363–371 Contents lists available at SciVerse ScienceDirect Materials and Design journal homepage: www.else /locate/matdes Evaluation of axial surface residual stress in 0.82-wt% carbon steel wire during multi-pass drawing process considering heat generation Sang-Kon Lee a, Dae-Woon Kim b, Myeong-Sik Jeong a, Byung-Min Kim c,⇑ a Geen Transformation Technology Center, Korea Institute of Industrial Technology, Daegu Convergence RD Center, 711 Hosan-Dong, Dalse-Gu, Daegu 704-230, South Korea b Crash Safety Engineering Team, Corporate Research Development Division, Hyundai Motor Group, 772-1 Jangduk-Dong, Hwaseong-Si, Gyeonggi-Do, 445-706, South Korea c School of Mechanical Engineering, Pusan National University, 30 Jangjeon-Dong, Kumjeong-Gu, Busan 609-735, South Korea a r t i c l e i n f o a b s t r a c t Article history: In a multi-pass wire drawing process, inhomogeneous deformation through the cross section of a wire, Received 7 October 2010 heat generation resulting from plastic deformation, and friction generate residual stress in the drawn Accepted 19 June 2011 wire. The tensile residual stress in the wire deteriorates the mechanical properties of the drawn wire, Available online 23 July 2011 with the maximum tensile residual stress occurring on its surface. This paper proposes a prediction model for the maximum axial residual stress that considers the inhomogeneous deformation and heat Keywords: generation in a high-carbon (0.