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IEEE TRANSACTIONS ON ROBOTICS AND AUTOMATION, VOL. 15, NO. 1, FEBRUARY 1999 57
Feature-Based Reverse Engineering
of Mechanical Parts
William B. Thompson, Senior Member, IEEE, Jonathan C. Owen, H. James de St. Germain,
Stevan R. Stark, Jr., and Thomas C. Henderson, Senior Member, IEEE
Abstract— Reverse engineering of mechanical parts requires used to create CAD models of a part based on sensed data
extraction of information about an instance of a particular part acquired using three-dimensional (3-D) position digitization
sufficient to replicate the part using appropriate manufacturing techniques [1]. Part-to-CAD reverse engineering produces
techniques. This is important in a wide variety of situations,
since functional CAD models are often unavailable or unusable models which allow up to date NC fabrication and facilitate
for parts which must be duplicated or modified. Computer design modification. Successful instances include everything
vision techniques applied to three-dimensional (3-D) data ac- from sporting goods to aircraft parts.
quired using noncontact, 3-D position digitizers have the potential Reverse engineering of solid objects traces its roots back to
for significantly aiding the process. Serious challenges must be
the pantograph, which uses a mechanical linkage to duplicate
overcome, however, if sufficient accuracy is to be obtained and
if models produced from sensed data are to be truly useful for arbitrary geometric shapes a
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