h型坯和大方坯兼用四流t型中间包结构优化分析-structural optimization analysis of four-flow t - shaped tundish for h - shaped billet and bloom.docxVIP

摘要中间包是连铸过程的重要冶金容器，是钢水进入结晶器前冶炼的最后一环， 其内的钢液流动状况直接影响着夹杂物的上浮去除、钢液温度和成分均匀等。而 中间包控流装置的应用是现代“中间包冶金”技术的一个重要手段，它对改善钢液的 流动状况，提高铸坯质量具有重要的作用。本文针对某厂 H 型坯和大方坯兼用的四流 T 型中间包内腔结构，通过数值模 拟和物理模拟相结合的方法为其设计、优化合理的控流装置。论文对设计的多孔 挡墙和湍流控制器在中间包内的应用情况进行了研究，分析中间包内钢液的平均 停留时间、开始响应时间、各流水口钢液一致性、钢液对耐火材料的冲刷等方面 的影响情况，结果表明：多孔挡墙在中间包内的应用能够有效地改善中间包内钢 液流动状况，湍流控制器的应用虽能在一定程度上缓解长水口注流区对中间包底 部的冲刷和均匀注流区的钢液，但无论是跑道型湍流控制器还是圆形湍流控制器 在本课题 H 型坯和大方坯兼用四流 T 型中间包内的应用均存在一定的问题。跑道 型湍流控制器在中间包内的应用会引起中间包内钢液偏流严重，容易在注流区内 产生旋涡，造成卷渣而污染钢液；而圆形湍流控制器的底面积较小，钢液在湍流 控制器内运动剧烈，湍流控制器本身的冲刷严重，导致其寿命较短且冲刷掉的耐 火材料会污染钢液。本研究条件下，适合该四流 T 型中间包的最佳控流装置为仅采用多孔挡墙进 行控流，最佳多孔挡墙参数为：导流孔的孔径为 100mm，水平偏角为 25°，上扬 角度为 15°和 35°。关键词：H 型坯，大方坯，控流装置，数值模拟，物理模拟ABSTRACTTundish is the most important device in continuous casting process, and it is the last vessel for the molten steel before entering mold. The flow field of molten steel in the tundish determined the quality of steel. Application of flow control device is one of the main measures for the modern “tundish metallurgy”, it is necessary to improve the flow field of molten steel in tundish and the quality of casting blank.Mathematical modeling and water modeling were used to study the structure of a four-strand T-shape tundish for beam and bloom continuous casting. The weirs and turbulent inhibitors were studied in this paper, focusing on the mean residence time, first responed time, and the uniform of molten steel from the nozzles. The results indicate that weirs can improve the flow field in the tundish significantly and turbulent inhibitor can induce the erosion of tundish and uniform the velocity in the impacting zone. There are some problems in the application of oval-shaped turbulent inhibitor and cycloidal-shape turbulent inhibitor in the four-strand T-shape tundish. The application of oval-shaped turbulent inhibitor in the tundish will cause the asymmetric flow and vortex on the level which may induce the slag entrapment. The application of cycloidal-shape turbulent inhibitor will induce the strong turbulent in th