提高维修及其可靠性的流程（五）讲座.pptVIP

The Cargill Maintenance and Reliability Best Practices Workshop嘉吉维修及其可靠性最佳实践研讨会 Module Five: Improving Maintenance Reliability Processes 模块五：提高维修及其可靠性的流程 Module Five: Topics模块五：主题 Defining Efficiency and Effectiveness. 定义效率 Identification and Correction of Failure Causes—Precision Drivers. 失效原因的识别和纠正—主动，精确 Practices to Prevent and Eliminate Defects–Precision Maintenance. 防止和消除缺陷—精细维修 Life Cycle Asset Cost Analysis. 设备终身费用分析 Defining Efficiency Effectiveness定义效率 Efficiency效率 Doing things better and faster. 做事情又快又好 Getting good at what you do. 知道你擅长做什么 Focusing on just the results. 关注结果 For example: Changing out pumps quickly but not fixing the cause may be an efficient process, but not necessarily an effective one. 例如：快速地将泵更换，但是没有去查找失效原因，这可能就是效率的一种流程，但是并不是必须的一种效率 Effectiveness效率 Doing the right things better and faster. 做正确的事情又快又好 Improving the process. 改善这种流程 For example: Knowing why pumps fail, finding the defects and and fixing the cause. Then, applying the new information to similar situations. 例如：知道泵为什么失效，找到缺陷，并且消除因为原因引起的故障。那么对于相同的情况，就应用这种新的信息 Workflow Process工作流程 A system to identify and optimize your business processes. 用来识别和优化你的企业的流程的一个系统 This is one method of improving processes. 它是改善流程的一种方法 Isn’t This the Cargill Quality Process?它是不是嘉吉的质量流程 The Stages of Maintenance维修的各个阶段 Five stages: 五个阶段 Regressive 退步的 Reactive 消极的 Planned 计划的 Precision 精确的 Strategic 战略的 For each stage, there are: 对于每个阶段，都有相同的特征 Rewards 奖励 Behaviors 行为规范 Levels of asset health 设备完好等级 Force driving change to next stage 强制变革进入下一个阶段 Identification and Correction of Failure Causes失效原因的识别和纠正 Identification and Correction of Failure Causes失效原因的识别和纠正 Historical analysis methods. 历史的分析方法 Availability analysis. 有效性分析 Work order tracking. 工单跟踪 Schedule compliance. 日程安排的一致性 Planning accuracy. 计划编制的精确性 Root cause analysis (RCA). 根本原因分析 Use of PdM tools to identify failure causes. 运用预测性维修工具来识别失效原因 Work Order Tracking工单跟踪 Work type/工作类型 Analyzing the type of maintenance