注塑指导主流道粘模Sprue sticking.doc

主流道粘模Sprue sticking1）何谓主流道粘模（外观）1) What is Sprue sticking ? (appearance) 主流道残留是指成型品的主流道未能脱离模具的一种现象。 如果长时间施加保压以致主流道尺寸增大，或模具的主流道部分有伤，则会产生阻力，从而使主流道在开模时不能脱落。Sprue sticking is a phenomenon that the sprue of a molded product can not be separated from the mold. It occurs when sprue size is much large by long holding pressure time or when scratch on mold surface of sprue has friction 图1. 主流道没有脱落而是粘着在固定侧的 □120平板Figure.1 Stick flat plate（2）主流道粘模的生成原因2) Causes of Sprue Sticking2-1) 主流道固化不充分2-1) Insufficient sprue solidification主流道尚未完全固化时，由于此刻的收缩量很小，主流道紧贴模具，强度也偏低，因此如果此时就要使主流道退出，则会非常容易折断。这样一来，主流道就残留下来了。树脂温度、模具温度以及周期（冷却时间）等对主流道固化都有影响。When sprue is has not been solidified completely, adhesion to the mold for low shrinkage and weak strength at that time tend to produce the sprue break on pulling it out. As a result, the sprue is left in the mold. The sprue solidification is affected by resin temperature, mold temperature, cycle time (cooling time), and so on. 图2. 主流道尚未完全冷却时容易粘模Figure.2 When sprue is has not been solidified completely, sprue is left2-2) 过度施加保压2-2) Too high holding pressure主流道部分离机筒喷嘴最近，因此便于施加保压。因此，施加高保压后，主流道的尺寸便会增大，而且脱模时的阻力也会相应地增大，从而容易发生主流道粘模。The sprue part is nearest to the cylinder nozzle and is the position to which holding pressure is most easily applied. Therefore, high holding pressure application increases the sprue size so the resistance to drawing out of the mold to tend to cause sprue sticking (2-3) 模具构造方面的问题(2-3) Problem of mold structure主流道部分的斜度偏小时，固定侧脱模的阻力会增大。虽然为了从固定侧拔出主流道而设置了主流道锁定，但如果很脆弱，锁定就会受损，从而使主流道从移动侧脱落。另外，如果使用的是分流道锁定，由于它过于牢固，主流道和分流道有时会粘附到固定侧。When the taper of the sprue part is small, the resistance to drawing out also increases. Even if a sprue lock is installed on the moving side to draw out the sprue from the fixed side, if the lock is weak, the lock is released and the sprue comes off the moving side. Also, when a runner lock is used, too strong locking may cause sticking of sprue and runner to the fixed side 2-4) 等级固有的问题(2-4) Problem of gra