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外文翻译---复杂光学曲面慢刀伺服超精密车削技术研究
Study on the Technology of Slow Tool Servo Ultra-Precision Diamond Turning for Complex Optical Surface
Journal of Manufacturing Systems Vol. 16/No. 1 1997
The inclusion of freeform elements in an optical system provides opportunities for numerous improvements in performance. However, designers are reluctant to utilize freeform surfaces due to the complexity and uncertainty of their fabrication. Single diamond turning is a novel machining process capable of generating freeform optical surfaces or rotational non-symmetric surfaces at high levels of accuracy. In order to achieve good results with this technology some key parameters need to be satisfied. These parameters include tool geometry, tool path generation, tool radius correction,and servo system performance. The servo capacity of slow-tool-servo machine is analysed, and a method to determine tool geometry parameter based on surface analysis is developed. The methods of tool radius compensation and tool path generation to ensure the stability of X-axis are researched. Experiment results show that slow-tool-servo machining technology can be used in preparation of optical free form surfaces element
Slow Tool Servo and Fast Tool Servo are the develop faster ultra-precision processing technology in the rencent , the two kind of technology can significantly improve the microstructure are arrays and free surface optical device processing efficiency.
Slow Tool Servo is on the lathe spindle and turning the Z axis are control, make the spindle into position controllable C axis, machine Tool of the X and Z, C three axis in the space form the cylindrical coordinate system, at the same time, high performance and high programming of CNC system will resolution complex face form components of the three-dimensional cartesian coordinate into polar coordinates, and all moving axis to send interpolation into to instructions, precise coordination shaft and the relative motion of the cutting Tool, and to realize the complex face fo
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