课程设计---重载斗提机.doc 17页

课程设计说明书 题 目： 重载斗提机 院 （部）： 专 业： 班 级： 姓 名： 学 号： 指导教师： 完成日期： 目 录 1 设计任务······························································1 2 重载斗提机的结构设计 2.1 引言··································································8 2.2 结构设计原理·························································12 2.3 设计过程·····························································18 2.2 结构强度校核·························································12 3 重载斗提机三维造型及装配 3.1 零件三维造型·························································23 3.2 重载斗提机装配过程 ················································26 3.3 渲染及干涉检查·······················································29 4 CAXA制造工程师设计 4.1 链轮结构设计·························································30 4.2 刀具轨迹生成·························································32 4.3 轨迹仿真·····························································35 4.4 G代码生成····························································38 4.5 工艺卡片·····························································45 5 设计小结·····························································56 参考文献·······························································58 附 录··································································59  1设计任务 了解重载斗提机的相关原理、组成，并查找相关资料，设计相应的零部件结构或机构，实现重载斗提机的基本功能要求。主要内容为重载斗提机装配的手工绘图、以及相关零部件的二维图设计和手工绘制图。选择典型零件进行工艺分析，用CAXA制造工程师进行造型设计，编写机械加工工艺过程卡片，并生成刀具轨迹及加工仿真。在造型设计中，要求使用尽可能少的命令来达到最佳的设计效果，设计的零件占用的计算机内存尽可能的少。在装配过程中，选择最佳的装配过程及步骤，以满足重载斗提机的基本功能要求，并进行三维实体的渲染、零件的干涉检查等。 2重载斗提机结构设计 2.1引言 斗提机即斗式提升机 ，斗提机是一个传统的叫法。 　　它是利用均匀固接于无端牵引构件上的一系列料斗，竖向提升物料的连续输送机械。 　　分为环链、板链和皮带三种。 斗式提升机具有输送量大，提升高度高，运行平稳可靠，寿命长显著优点，其主要性能及参数符合JB3926----85《垂直斗式提升机》（该标准等效参照了国际标准和国外先进标准），牵引圆环链符合MT36----80《矿用高强度圆环链》,本提升机适于输送粉状，粒状及小块状的无磨琢性及磨琢性小的物料，如：煤、水泥、石块、砂、粘土、矿石等，由于提升机的牵引机构是环行链条，因此允许输送温度较高的材料(物料温度不超过250 ℃)。一般输送高度最高可达40米.TG型最高可达80米。 斗式提升机主要特点： 1.驱动功率小,采用流入式喂料、诱导式卸料、大容量的料斗密集型布置.在物料提升时几乎无回料和挖料现象,因此无效功率少。 　　2.提升