乳化液泵曲轴设计及传动装置的设计.docx

目 录乳化液泵的设计··············································6一、概述···························································6二、乳化液泵的总体设计·············································6（一）乳化液泵泵型及总体结构形式的选择························6（二）液力端结构形式的选择····································7（三）传动端结构形式的选择····································8（四）型乳化液泵结构参数的选择与确定····················10（五）原动机的选择···········································10三、齿轮和齿轮轴的设计及较核·····································11（一）一级变速的计算及较核···································11（二）齿面接触疲劳强度计算···································11（三）轴的结构设计···········································16四、连杆尺寸的初步确定············································21（一）连杆各部分的尺寸············································21（二）连杆质量的确定··············································22五、曲轴的设计与较核·············································23（一）曲轴的结构设计·········································23（二）曲轴的受力分析及其校核·································27六、柱塞的选择及计算··············································37（一）柱塞密封材料、尺寸的选择·······························37（二）柱塞长度及质量的确定···································38七、箱体的设计及计算·············································38传动系统的设计·············································40连杆的设计················································40（一）连杆的结构设计·········································40（二）连杆的强度和稳定性校核·································40十字头的设计··············································44（一）十字头的结构设计·······································44（二）十字头强度校核及比压计算·······························46总结······························································47第一章 乳化液泵的设计一 概 述综合工作面乳化液泵站一般配备两台乳化液泵和一个乳化液箱。两台泵可并联运行，也可一台工作，另一台备用。乳化液泵是往复式柱塞泵。往复式属于容积式泵，亦即它也是借助工作腔里的容积周期性变化来达到输送液体的目的；原动机的机械能经泵直接转化为输送液体的压力能，泵的流量只取决于工作腔的容积变化值及其在单位时间内的变化次数（频率），而（在理论上）与排出压力无关。往复泵是借助于柱塞在液压缸工作腔内的往复运动来使工作腔容积产生周期性变化的；在结构上，往复泵的工作腔是借助于密封装置于外界隔开，通过泵阀（吸入阀和排出阀）与管路沟通或闭合。往复泵性能和参数及总体结构特点是：瞬时流量是脉动的，平均流量（即泵的流量）是恒定的；泵的压力取决于管路特性，几乎不受介质的物理性能或化学性能限制；有良好的自吸性能。二 乳化液泵的总体设计（一）．乳化液泵泵型及总体结构形式的选择1、根据设计要求在通常情