横轴掘进机悬臂的方案的设计及截割减速器的设计.doc

中文题目：横轴掘进机悬臂方案设计及截割减速器设计 外文题目：HORIZONTAL ROADHEADER CANTILEVER DESIGN AND CUTTING REDUCER DESIGN 毕业设计（论文）共 88 页（其中：外文文献及译文 18 页）图纸共 3 张 完成日期2015年6月 答辩日期2015年6月 摘要 煤炭是我国的主要能源，在能源消费结构中煤炭占70%，预计到2020年煤炭需求量将增至45至50亿吨。在今后相当长的时间内，国内以煤炭为主的能源格局将不会改变。掘进机械是煤炭机械化生产的重要设备，其技术特性和工作质量关系到煤炭工业的发展和进步。本次设计悬臂式掘进机是以大中型断面半煤岩巷道掘进为主，全煤巷掘进的。，该机型应截割功率大、适应性好、稳定性好、紧凑、喷雾效果、调动、易于拆装、操作及简单等特点，能经济地截割单向抗压强度≤80MPa的煤岩，适应巷道坡度±16o。本设计的设计要求为1）可截割硬度≤70MPa；2）适用巷道断面20m2；3）截割头伸缩量≥400mm；4）理论截割生产率≥70m3/h。根据以上的设计要求和特点对悬臂工作结构和截割减速器进行设计和对一些重要部件的参数进行确定。并根据煤岩的截割阻抗等工作因素和掘进机的工作效率对动力元件和传动元件进行设计和校核。 关键词：掘进机悬臂式机械化减速器  Abstract Coal is the main energy sources in the energy consumption structure, coal accounts for 70% of 2020 demand for coal will increase 4500-5000 milion tons. In the future for a long time, domestic coal-based energy structure will not change. Tunneling machinery and equipment is an important coal mechanized production, its technical characteristics and quality of the work related to the coal industrys development and progress. The design of the Road header is large and medium-sized semi-coal rock tunnel excavation section, taking into account the needs of coal roadway driving. Therefore, the model should have cutting power, adaptability, good stability, compact structure, good spray effect, mobilizing flexible and easy installation, operation and maintenance and simple, can be economically cutting unidirectional compression ≤80MPa strength of coal and rock, to adapt to the roadway slope ± 16o. The design of the design requirements of 1) cutting hardness ≤70MPa; 2) applies roadway 20m2; 3) the amount of the cutting head Telescopic ≥400mm; 4) the theory of cutting productivity ≥70m3 / h. According to the above design requirements and features the work of the cantilever structure and cutting gear unit design and some of the important parts of the parameters were determined. And according to the efficiency of coal and rock cutting impedance job factors and boring machine power components and tr