Unique Characteristics of ydraulically Expanded Long Seam Pipe液压胀管独特的特征，长缝.ppt

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Unique Characteristics of ydraulically Expanded Long Seam Pipe液压胀管独特的特征，长缝.ppt

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Unique Characteristics of ydraulically Expanded Long Seam Pipe液压胀管独特的特征，长缝

Dura-Bond Pipe, LLC March 22, 2010 * March 22, 2010 Dura-Bond Pipe, LLC * March 22, 2010 Dura-Bond Pipe, LLC * Dura-Bond Pipe, LLC was founded in 2003 Purchased former Bethlehem Steel Corp., Steelton, PA UOE Mill facilities on the location of Dura-Bond’s Fusion Bond Coating Plant. Completely refurbished the forming, welding and finishing equipment. Extensively modified welders. Installed laser controlled seam tracking on the ID welders. Upgraded Ultrasonic Equipment and Radiographic Equipment Installed a complete destructive testing laboratory and sample preparation machine shop Achieved API Q1 licensure October 2004 Produced over 240,000 Tons 2006 through 2009 March 22, 2010 Dura-Bond Pipe, LLC * Manufacturing Process UOE Double Submerged Arc Welded Long Seam Pipe Forming and Welding Equipment Double Sided Single Pass Planer End Planer Long Seam Double Sided Edge Crimper U press – 7,000 tons O press – 20,000 Tons ID/OD Welders 3 - ID Berkeley Welder 2-Wire Continuous Feed Machines Lincoln Power-Wave Welder System Laser guided wire feeder heads 3 - OD AC/AC 2- Wire Continuous Feed Welder Longitudinal seam welding is a “Continuous Welding System” and does not require tacking and run-on or run-off tabs. March 22, 2010 Dura-Bond Pipe, LLC * Finishing Equipment Hydraulic Expansion and Hydrostatic Testing 5,000 psi capacity Double Ended End Beveling Machine Hydraulic Expansion is the point of today’s discussion March 22, 2010 Dura-Bond Pipe, LLC * NDT Weld seam 100% Fluoroscopic inspection prior to expansion Ultrasonic Inspection Long seam system is an 11 channel machine with 7 probes and provides 100% inspection of the weld Considering replacement with phased array system in 2011 Pipe Body UT system has 4 wheel probes with a 4 channel transducer array in each wheel which provides helical inspection of 100% of the pipe surface. Weld Radiographic X-ray of pipe ends with up to 17” of film Capable of 100% long seam weld x-ray March 22, 2010 Dura-Bond Pipe, LLC