机械制造技术课程设计-KCSJ-14柄加工工艺及钻18孔夹具设计（全套图纸）.doc

PAGE 28课 程 设 计题 目曲柄加工工艺及夹具设计所属系部所属专业机械设计与制造所属班级学 号学生姓名指导教师起讫日期摘 要本设计是基于曲柄零件的加工工艺规程及一些工序的专用夹具设计。曲柄零件的主要加工表面是平面及孔系。一般来说，保证平面的加工精度要比保证孔系的加工精度容易。因此，本设计遵循先面后孔的原则。并将孔与平面的加工明确划分成粗加工和精加工阶段以保证孔系加工精度。基准选择以曲柄的输入轴和输出轴的支承孔作为粗基准，以顶面与两个工艺孔作为精基准。主要加工工序安排是先以支承孔系定位加工出顶平面，再以顶平面与支承孔系定位加工出工艺孔。在后续工序中除个别工序外均用顶平面和工艺孔定位加工其他孔系与平面。支承孔系的加工采用的是坐标法镗孔。整个加工过程均选用组合机床。关键词：曲柄类零件；工艺；夹具；ABSTRACTThe design is based on the body parts of the processing order of the processes and some special fixture design. Body parts of the main plane of the surface and pore system. In general, the plane guarantee processing precision than that of holes machining precision easy. Therefore, this design follows the surface after the first hole principle. Plane with holes and the processing clearly divided into roughing and finishing stages of holes to ensure machining accuracy. Datum selection box input shaft and the output shaft of the supporting hole as a rough benchmark, with top with two holes as a precision technology reference. Main processes arrangements to support holes for positioning and processing the top plane, and then the top plane and the supporting hole location hole processing technology. In addition to the follow-up processes individual processes are made of the top plane and technological hole location hole and plane processing. Supported hole processing using the method of coordinate boring. The whole process of processing machine combinations were selected. Key words: type parts process; fixture;目 录 TOC \o 1-3 \u 摘 要 PAGEREF _Toc433229772 \h 1ABSTRACT PAGEREF _Toc433229773 \h 2第1章 绪论 PAGEREF _Toc433229774 \h 4第2章 加工工艺规程设计 PAGEREF _Toc433229775 \h 62.1 零件的分析 PAGEREF _Toc433229776 \h 62.1.1 零件的作用 PAGEREF _Toc433229777 \h 62.2 曲柄加工的主要问题和工艺过程设计所应采取的相应措施 PAGEREF _Toc433229778 \h 72.2.1 孔和平面的加工顺序 PAGEREF _Toc433229779 \h 72.2.2 孔系加工方案选择 PAGEREF _Toc433229780 \h 72.3 曲柄加工定位基准的选择 PAGEREF _Toc433229781 \h 72.3.1 粗基准的选择 PAGEREF _Toc433229782 \h 72.3.2 精基准的选择 PAGEREF _Toc433229783 \h 82.4 曲柄加