工厂精益生产数据收集.pptxVIP

1LEAN DATA COLLECTIONLean Data Collection items1.IV (Inventory value )2.ITO(Inventory Turnover rate)3.FP Turnover days4.EO cash ratio5.MU16.MU27.OTD performance8.Premium freight9.DTD time10.FTT11.EOLT(End of line rate)12.PPH(Pieces/Person/Hour)13.VAR(Value Added Ratio)14.Suggestion participating rate■ WIPAll fabric, semi-products and sewing-finished products in between would be considered as WIP(Work In Process)Stock process 1 IV(Inventory Value) RM order issueRM receptionInspectionWarehouseRM stock　RM(Stock +on road)　WIP cash 　Semi-Finished　FG InventoryRM/accessory on linePaymentShippingFP StockWarehouseProducingOrderProduction planEJENDALS PRODUCTION SYSTEM-DATA COLLECTION PLANStatistical the stockInventory Structure-15%978834Total Inventory: unit/10,000 sec-63%Stock process 2 ITO: Inventory turnover rate(times)RM order issueRM receptionInspectionWarehouseRM stock　Formula：（sales cost*12 ）/ [（last month stock value + this month stock value）/2]Remarks：Inventory Turnover is the comprehensive index to measure and assess the management of purchasing, production, sales management control.RM/accessory on linePaymentShippingFP StockWarehouseProducingOrderProduction planEJENDALS PRODUCTION SYSTEM-DATA COLLECTION PLANStock turnover rateStock consists of the whole value chain.Including stock/on the way/placed RM, WIP, FP, non-direct materials, FP on the way, FP in the distribution center, etc…Benchmark：The Average Of Top 10% companyInventory Turnover2.0Inventory decrease(5 years) - 35%Stock process 3 Inventory FP turnover rate daysRM order issueRM receptionInspectionWarehouseRM stock　Formula： 365 daysFP turnover days= FP turnover rateRemarks：Inventory FP Turnover days is the index to measure and assess the management of FP turnover status.RM/accessory on linePaymentShippingFP StockWarehouseProducingOrderProduction planEJENDALS PRODUCTION SYSTEM-DATA COLLECTION PLANUnit: daysEXAMPLETurnover days3528293431323635333233Manufacturing process 4 EO cash ratioRM orde