无心磨床调试及维修资料（Centerless grinding machine commissioning and maintenance of data ）.docVIP

无心磨床调试及维修资料[1]（Centerless grinding machine commissioning and maintenance of data [1]）- 1 -Debugging and maintenance data of centerless grinderThrough grinding part (through grinding)Cause analysis, debugging and maintenance of workpiece defectsworkpiecerulerinchbranchscatteredlarge1: grinding wheel has been worn seriously 1: re dressing grinding wheel2: diamond cutter seriously worn or damaged 2: replace the knife, it is recommended to use a combination of knife3: dressing too small, surface too smooth 3: fixed speed of grinding wheel, repair or replace the knife4: grinding wheel dresser, feed mechanism gap is too large, resulting in uneven trim 4: adjust the dresser feed screw gap5: improper use of the grinding wheel, and the processed material does not match 5: replace the grinding wheel and abrasive materials to match the grinding wheel. (see the data section)6: the grinding wheel vibration is too big, causes the size to be unstable: 6: revised the grinding wheel vibration (balanced data)7: feed system fixed screws loose or feed, rust, etc. 7: re correcting the gap of the feed system, so as to achieve the required progress8: wheel drive problems, the speed is inconsistentAgreement。8: check the drive belt, the main shaft non-return bearings loose or not. perhapsFrequency converter, servo motor fault9: machined workpiece size change is too large, resulting in fine grinding size instability: 9: check the upper process allowance and size changes10: the driving belt of the grinding wheel is loose, resulting in the grinding wheel speed in the heavy cuttingDegree reduction.10: change or tighten the belt11: grinding cooling is not enough, the proportion of grinding fluid is not enoughThe heat can not be circulated in time.11: to maximize the cooling water and grinding fluid ratio, so that cold workpieceYet full,12: micro feed is not sensitive enough, crawling, resulting in delayed feed 12: increase track lubrication, eliminating feed screw gap13: workpiece bending, resul